Eco-Friendly Packaging Archives | Refine Packaging Custom Boxes Made Easy Fri, 05 Jan 2024 16:56:48 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.2 Discreet Packaging: The Ultimate Retail Embarrassment Cure https://refinepackaging.com/blog/discreet-packaging/ Sat, 30 Sep 2023 18:02:27 +0000 https://refinepackaging.com/?p=5116 Thanks to e-commerce, items we’re ashamed to buy in-store are now available online. A OnePoll survey revealed that 89% of American consumers are willing to pay the higher price that e-stores may charge for these items to avoid embarrassment. Why? 72% fear that employees or fellow shoppers at brick-and-mortar establishments will judge them according to […]

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Thanks to e-commerce, items we’re ashamed to buy in-store are now available online.

A OnePoll survey revealed that 89% of American consumers are willing to pay the higher price that e-stores may charge for these items to avoid embarrassment.

Why? 72% fear that employees or fellow shoppers at brick-and-mortar establishments will judge them according to what’s inside their cart. This retail shame reportedly wanes only when shoppers hit their late 20s (19%) or mid-30s (18%).

The top 10 items US consumers are embarrassed to buy at physical shops include condoms (29%), emergency contraceptives (26%), bed bug spray (26%), head lice treatment (25%), hemorrhoid cream (24%), diarrhea medication (24%), pregnancy kit (23%), bladder leak or incontinence products (23%), menstrual products (23%), and cold sore medicine (23%).

More good news: brands can ship your order without any product identification or company name to prevent couriers or nosy neighbors from discovering what you bought from their store.

And that’s what discreet packaging is all about. 

Discreet packaging uses plain—no conspicuous design or imagery—shipment boxes or mailers with minimal labeling to avoid drawing attention and ensure its contents remain confidential.

Ambiguous Exterior: “Masking” What’s Inside

Ambiguous Exterior Masking What's Inside steal packaging generic label plain boxes bags

Discreet packaging uses the following to keep its contents a secret:

1. Plain boxes or bags

You can use plain white, Kraft, or neutral-colored carton mailers, shipping boxes (full overlap or slotted), or bags with little to no branding.

2. Generic/White labels

Discreet shipping labels can feature only a tracking number, recipient’s address, and any legally required descriptions, depending on your product. You don’t have to include your company name or business logo.

3. Stealth packaging

Packaging materials with tamper-proof features aren’t easy to rip open, securing the quality—and quantity—of its contents. They may use special seals and tapes that need scissors or blades to open. This makes it obvious if others besides the recipient attempted to look inside.

Product Categories Requiring Discreet Packaging

Customers are most likely to request or expect discreet shipping for the following categories:

1. Medication and healthcare products

Product Categories Requiring Discreet Packaging medical healthcare

Some health conditions are considered too embarrassing or sensitive that your customers are secretive about them and may prefer discreet packaging for their medicine. Examples include:

  • Digestive and urinary problems (diarrhea, constipation, hemorrhoids, incontinence)
  • Personal hygiene troubles (body odor, foul breath, excessive sweating)
  • Hair and skin trouble (balding and acne)
  • Snoring or sleep apnea
  • Fungal or viral infection (toes, nails, reproductive organs)
  • Pregnancy

incontrol plain discreet package box with label

Take InControl Diapers, for example. A YouTube video from InControl shows that the adult urine and bowel incontinence diaper brand delivers orders in plain packaging. The box only has a label with your shipment number, name, and address.

2. Vapes

The amended Prevent All Cigarette Trafficking Act (PACT Act) prohibits the shipment of vaping products, e-cigarettes, and similar devices with or without “aerosolized solutions” via the US Postal Service (USPS). 

It also specifies the wording for packaging labels. “Permitted [cigarette/smokeless tobacco/ENDS] mailing—delivery only upon age verification” must appear in all caps on the mailpiece’s address side, based on its mailing guidelines. 

VapeA1 discreet plain box shipping

VapeA1 boasts “extra discreet plain box shipping.” The company ships customers’ packages from any of its four warehouses with available supplies that are closest to them.

3. Cannabidiol (CBD)

CBD regulations vary by state but have common features. For instance, New York State’s Office of Cannabis Management and California’s Department of Cannabis Control require CBD retailers to use child-resistant and tamper-evident packaging that encloses the entire product.

CBD packaging shouldn’t contain elements—such as cartoonish or bubble-like fonts and bright colors—that can be confused with candies or snacks and may attract people aged 20 and below. 

Also, the state expects CBD retailers to use packaging material that will protect the content from light and other contaminants that can lead to product deterioration during storage. Both states require graphic markers on the CBD boxes and packaging.

CBD regulations NY universal symbols for cannabis

Overall, vendors should accurately indicate CBD levels on product labels to avoid getting warning letters from the Food and Drug Administration (FDA). 

One recent agency study showed that only 31% of 84 CBD extracts sold online bore labels accurately listing the CBD content of their goods. The FDA has issued warnings to 12 firms marketing CBD-related products as of July 26, 2023.

Meanwhile, six companies received cease and desist letters from the Federal Trade Commission for using deceptive marketing for their edible goods containing Delta-8 tetrahydrocannabinol, another compound from cannabis sativa. The packaging resembled the designs of popular snacks, such as Doritos, Cheetos, and Nerds Rope Candy.

discreet but branded packaging for medical cannabis

Utah-based WholesomeCo shows a discreet but not plain-looking packaging for its medical cannabis.

4. Adult products

Adult products include alcoholic drinks, lingerie, and sexual wellness products or sex toys.

New Zealand-based company Elusive Lingerie tells its customers to specify in the shipping “Notes” section that they want discreet shipping. Otherwise, they’ll get their order in a plain white but branded box.

Elusive ecommerce brand option for discreet shipping plain white branded box

Standard shipping procedures apply for sexy sleepwear, but for liquor and pleasure toys, consider the following:

Liquor

Like in CBD, state governments set rules for shipping liquor directly to consumers, including the allowable types, maximum amount, and required permit or license. In general, brands can’t send them through the USPS.

Eight states and territories accept D2C shipments of all spirits, according to the National Conference of State Legislatures website, which lists the details of each state’s requirements:

  • Hawaii
  • Nebraska
  • Kentucky
  • West Virginia
  • New Hampshire
  • Rhode Island
  • Florida
  • District of Columbia

In most states, shipments must be conspicuously labeled with these wordings: “Contains alcohol: Signature of person age 21 or older required for delivery.” 

Labels on alcohol shipments for New York residents must also have the same words but must end with “Not for Resale.” Meanwhile, the labels on North Dakota-bound shipments don’t require the phrase “Contains alcohol.”

Pleasure toys

Brands should check state laws on shipping sex toys, the sale of which is banned in Alabama (due to its Anti-Obscenity Enforcement Act of 1998), Texas, and Georgia. In Texas, these adult products should be identified as “novelties.” You’ll find them sold at local novelty stores.

bonjibon TikTok plain packaging sexual wellness product

Bonjibon uploaded a video on TikTok showing its “super boring” white label-plain packaging for its sexual wellness products.

Expensive or luxury goods

Luxury or high-end products include:

6. Political items

political promotional items discreet presentation

You can ship individual candidate campaign products to thank donors and supporters or send them in bulk ahead of mass rallies and sorties. These items can include:

3 Steps for Memorable Unboxing with Discreet Packaging

In customizing your discreet packaging’s interior, you can go all-out on box design, colors, and messaging. Get as creative as you want to provide a unique unboxing experience by trying these steps:

1. Greet your customer

Print “Thank you,” “Hello,” or any other catchy and personalized message at the back of your box’s cover or lid to acknowledge your client’s purchase and to introduce your brand further.

Your business name, logo, and other particulars can also fill this spot.

2. Wrap their order in custom tissue paper and a brand sticker

Use tissue paper and stickers bearing your logo, brand name, colors, and patterns to make your customers remember your business even after they’ve used up your product.

3. Include promotional inserts

Add custom promotional inserts based on your engagement and customer acquisition goals:

  • Thank buyers with a customized insert instead of printing a message on the back of your box’s lid.
  • Get client feedback on their purchase and connect with them online through social share inserts.
  • Include a referral card to the package encouraging current customers to refer their friends to your company with a purchase discount.

You can also use these inserts for instructions on using the product or to share your company history, online or offline events, and upsell opportunities. 

How Discreet Packaging Boosts Your Business

How Discreet Packaging Boosts Your Business

You can reap the following benefits when you offer discreet packaging:

Privacy

Confidentiality works two ways—by concealing your business name and the specifics of your customer’s order, you guard your reputation and your buyer’s privacy.

Some frustrated clients take videos of discreet shipping failures. Prospects who come across such videos are likely to get turned off when they discover your brand doesn’t ship as discreetly as you claim.

Meanwhile, contented customers can polish your image when they leave positive feedback on your review forms and social channels for your expert handling of their sensitive orders.

Security

Discreet packaging isn’t just for embarrassing body-related products but also for high-end items. Generic-looking packaging can prevent theft, damage, or destruction.

Box interior optimization

Although you must be unobtrusive on the outside, your box can bear all your branding elements on the inside. 

Optimize your packaging box’s interior by printing your brand colors, logo, slogan, or personalized message on it. You can also wrap your product with custom tissue and seal it with a custom label or sticker. 

Be intentional with your packaging inserts—use eco-friendly materials for dividers or holders, and include thank you and social share request cards to promote extended engagement with your shoppers.

Available Courier Services for Your Discreet Packages

The country’s top couriers treat various product categories differently. Below is a summary of their services:

Product

US Postal Service (USPS)

United Parcel Service (UPS)

Federal Express (FedEx)

Medication

Complies with federal and local laws (only medical practitioners and pharmacists can send prescription drugs)

Direct-to-patient medical shipments and at-home lab diagnostics via UPS Healthcare

FedEx Same Day or FedEx Ground services for shipments weighing 150 pounds or less

Vape

Ships to recipients who are at least aged 21 or the legal age allowed by local laws

Doesn’t ship vaping products

Doesn’t ship e-cigarettes and vaporizers

Hemp and CBD

Ships hemp-based products based on federal, state, and local laws

Only raw hemp, not liquid CBD

Ships cannabis for entities (not individuals) that sign a contract with FedEx

Expensive goods

Offers insurance coverage and signature confirmation services

Ships gold and precious metals for shippers who sign a contract with UPS

Offers delivery confirmation services and package tracking for high-end items via UPS Proactive Response

Delivers high-value shipments through its FedEx Declared Value Advantage service

Standard rate: maximum declared value of $9.07 per pound or $1,000 per shipment, whichever is higher

For shippers who qualify to join the FedEx Jewelry Shipping Program: up to $100,000 per shipment within the US and up to $25,000 to select foreign locations

Adult products – liquor

Doesn’t ship intoxicating liquors

Ships alcoholic beverages for licensed beer, wine, and spirits shippers that sign an agreement with UPS. The courier follows intra and inter-state laws on business-to-business and D2C shipments.

Ships alcoholic beverages on behalf of licensed businesses (not individuals) enrolled in FedEx’s alcohol shipping program

You can also opt to work with a fulfillment center, which offers discreet labeling along with shipping services.

Future-Proof Your Business with Discreet Packaging

With 24% of retail purchases expected to happen online by 2026, offering delivery options to your customers—including discreet shipping—can prevent you from being pushed aside by fierce competitors. Over two million retailers operate in the country according to the Census Bureau.

Surprise your customers—or at least don’t make them regret shopping with you—by working with seasoned packaging suppliers that provide white-glove treatment from box type selection to prototyping.

Refine Packaging specializes in customized mailers and shipping boxes, including packaging for brands that seek a balance between a discreet exterior and an impressive interior box design.

We can work with a print-ready design that aligns with our artwork guidelines to ensure a smooth and speedy production process. At the same time, our packaging design specialists can provide expert advice, from box structure to packaging inserts and inside printing. These accomplished graphic artists and engineers can apply their expertise and skills to make your packaging a trust-building vehicle for your brand.

Your journey with us includes 2D and 3D mockup development, which allows you to examine and test your box in its folded-up form before production. Contact us today to discuss your discreet packaging needs.

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Optimizing Packaging for Marketing: 7 Client Engagement Keys https://refinepackaging.com/blog/packaging-for-marketing/ Sat, 30 Sep 2023 18:00:58 +0000 https://refinepackaging.com/?p=5119 Before consumers see your product, the packaging grabs their attention. Your box’s material appeals to the sense of touch, while the color, fonts, and logo engage their visual senses.  Your target market’s initial impression of the packaging powerfully sways their buying decision. Shoppers can get your item from the shelf and examine it more closely […]

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Before consumers see your product, the packaging grabs their attention. Your box’s material appeals to the sense of touch, while the color, fonts, and logo engage their visual senses. 

Your target market’s initial impression of the packaging powerfully sways their buying decision. Shoppers can get your item from the shelf and examine it more closely (or click your product image online and read more about it) before adding it to their cart. Or they can pass you up for another item.

Packaging’s marketing role is undeniable in a world increasingly focused on online engagement. Tangibility still matters, with an enticing physical presence improving your company’s brand recognition and recall more than digital communications.

How can packaging support your branding and marketing strategy? 

It all starts with understanding your buyer’s behavior. So let’s dive in and discover what makes packaging a potent conversion tool. Also, we’ll tackle how you can track your packaging’s performance.

It’s Not What They Look at But What They “See”

It's Not What They Look at But What They See presentation

In packaging design, you must plan with the end in mind. For brands, this entails balancing two primary goals—product safety and customer appeal. The box or container must protect the product until it reaches the customer. At the same time, the packaging should make the buyer feel happy about the purchase and transacting with the company.

Factors Influencing Consumer Perception

Let’s admit it: despite humanity’s great strides in knowledge—including sales tactics, we’re still prone to the bias from positive first impressions, also known as the halo effect.

This bias applies in shopping and packaging—consumers are inclined to choose products based on appearance. The following factors can affect how they perceive your brand:

Color

Color can create emotions leading to desire, disgust, or indifference. Researchers and market analysts reported that 85% of consumers selected products based on color.

Thus, knowing the psychology of colors—the messages they convey—is necessary for your color choice in packaging design. Your selection should be consistent with your brand’s mission and personality. 

Color

Positive Meanings

Negative Meanings

Red

Power

Energy

Excitement

Passion

Strength

Fearlessness

Anger

Danger

Warning

Pain

Aggression

Defiance

Orange

Confidence

Warmth

Courage

Innovation

Friendliness

Energy

Frivolity

Immaturity

Deprivation

Frustration

Ignorance

Sluggishness

Green

Health

Freshness

Hope

Growth

Nature

Prosperity

Boredom

Stagnation

Envy

Exhaustion

Blandness

Sickness

Turquoise

Clarity

Communication

Calmness

Inspiration

Self-expression

Healing

Boastfulness

Secrecy

Hesitation

Fence-sitting

Unreliability

Aloofness

Blue

Trust

Dependability

Loyalty

Serenity

Security

Logic

Coldness

Aloofness

Emotionless

Unappetizing

Unfriendliness

Uncaring

Purple

Wisdom

Luxury

Wealth

Sophistication

Spirituality

Imaginative

Introversion

Extravagance

Self-indulgence

Suppression

Inferiority

Moodiness

Magenta

Imaginative

Passion

Transformation

Creative

Balance

Innovation

Outrageousness

Impulsiveness

Eccentricity

Non-conformity

Flippancy

Short-lived

Brown

Earthiness

Support

Seriousness

Warmth

Reliability

Authenticity

Humorlessness

Sadness

Heaviness

Unsophisticated

Dirtiness

Conservativeness

Black

Sophistication

Elegance

Security

Power

Authority

Substance

Oppression

Heaviness

Coldness

Menace

Evil

Mourning

Gray

Timelessness

Neutrality

Reliability

Intelligence

Balance

Strength

Unconfident

Dampness

Depression

Lack of energy

Hibernation

Blandness

White

Cleanliness

Freshness

Clarity

Purity

Simplicity

Sophistication

Sterility

Coldness

Elitism

Unfriendliness

Isolation

Emptiness

Although culture, life experiences, and socialization affect color preferences, graphic designers and marketers refer to guides and charts like the one above when designing their branding assets, including packaging designers looking for inspiration.

Meanwhile, recent research shows that blue currently holds the record as the most-liked color (preferred by 57% of men and 35% of women).

Shape and size

Factors such as the size of your box can depend on your target market’s demographics. For instance, children view product sizes and shapes differently than adults. Grown-ups may lean toward easy-to-carry products with minimal excess weight, but large-size or uniquely shaped packaging may excite younger consumers.

Texture

Although product packaging should look attractive even from a distance, it’s meant to be touched. Glossy and smooth packaging can give products a premium look and feel. Meanwhile, eco-conscious consumers might appreciate Kraft paperboard or molded pulp boxes, which may feel rough and barely have any design. One forecast shows a growing demand for barrier coating—for paper and board packaging—as a plastic substitute and will hit $11 billion by 2028, based on 2022 prices.

Layout, fonts, and graphics

A well-laid-out packaging box with a clear and sharp logo and images plus readable typography for your product name, description, and instructions make it easy for shoppers to know how your product can benefit them. 

Packaging Reveals What Consumers Want to Know About a Brand

Effectively designed packaging can answer your target market’s questions about you and your product. Shoppers typically want to know:

  • What company produced this product?
  • Why did they develop this product?
  • What process did the business use to create the product?
  • Where was this product made?
  • What makes this product the best or better than others in the same category?

Including the following information in your custom packaging can convince consumers that buying your products is worth their money:

  • Nutritional and health facts
  • Ingredients
  • Eco-friendly information
  • Brand name
  • Reasons for choosing your brand
  • Certifications and awards
  • Detailed instructions
  • Cautionary notes
  • Government regulations

Moreover, your packaging material and structure can reveal how much care you put into ensuring your product’s usability and consumer safety. In a video from The Packaging School, founder Dr. Andrew Hurley emphasizes that thoroughly knowing your product is crucial in developing packaging that hits safety targets for both your item and those who’ll use it. He says clarifying these aspects about your product can help you nail your packaging design:

1. Form and nature of your product

Your product’s state (solid, liquid, or gas) will determine what material you need to package it. 

Beyond dimensions and weight, you must also consider what’s required to prevent leakage and adverse chemical reaction due to temperature, moisture, and the packaging material itself.

2. Needed protection at each level of the sales cycle

Your packaging must keep your product safe from the stockroom or warehouse to its transfer to couriers or fulfillment centers that will transport and deliver it to your retailer or customer.

3. Product’s end user and expected interaction with the product

Customers may have unique preferences, but convenience is universal across your demographics. For instance, a resealable package is advisable for a kid’s beverage, while gable top carton boxes are handy for adults.

4. Presentation

Your packaging must differentiate your product from other players in your niche or industry. Moreover, it should include a surprise element, particularly an unboxing experience better than they expected.

5. Sustainability beliefs and regulations

Research your target market’s beliefs on sustainability in packaging and the laws at the locations where you distribute or sell your goods. Six US states currently uphold Extended Producer Responsibility (EPR) policies on the disposal of hard-to-recycle materials: Washington, Oregon, California, Colorado, New Jersey, and Maine. Use your packaging to communicate how your company adheres to EPR laws.

How to Use Packaging as a Marketing Tool

How to Use Packaging as a Marketing Tool p's of marketing mix

Packaging is now at the forefront of brand awareness and promotions after some marketers renamed their seventh marketing P from the overarching “physical evidence” to packaging.

Here are seven ways you can optimize packaging as your “silent salesperson”:

1. Include customized packaging in your branding

You can use packaging to reinforce your brand identity because it receives the highest engagement with your consumers next to your product. For consistency, your packaging should include these brand elements according to your style guidelines:

Name

The brand-to-product association is so strong at times that some names have undergone genericization—the trademark becomes synonymous with that class of products. 

Examples include Kleenex for tissue paper, Band-Aid for adhesive bandages, and Xerox for copying machines. Other genericized brands include Velcro, Lego, Google (“Let’s Google it.”), and Photoshop (“I think that was photoshopped.”).

Logo and brand graphics

Your logo is your visual trademark, which must be recognizable as your brand name—if not more memorable. Graphics separate from your logo must use your brand color palette.

Color palette

Your packaging should ideally use your brand colors, which should’ve been chosen after analyzing your target audience and competitors. Some designers advise using up to three colors for maximum memory retention.

Slogan

Slogans are simple and catchy phrases representing your brand’s personality. They’re also crafted to function as mini-mission statements.

M&M: “Melts in your mouth, not in your hands.”

FedEx: “Where now meets next.”

Nokia: “Connecting People.”

Typography

Your fonts should be easy to read and express product information. Their look must also fit the style of your other branding elements.

Images

Images or visual elements must be crisp and attractive enough to tug at your target market’s heartstrings. They should also represent your brand message and the product’s unique value.

2. Think out of the box for higher shelf impact

Does your packaging seem to blend with other products on retailers’ shelves? Although shoppers have subconscious packaging expectations for different product categories, your brand must have unique elements that will help you stand out in a sea of other competing products. Two steps can help you achieve this:

Audience research

Conduct a simple online poll (try Twitter or LinkedIn) and ask your target buyers what they consider to be typical packaging in your product category.

Competitor research

Look through store shelves and compare the designs of your rival products. You might notice similarities in color and typography—these are the core design elements of your category. Doing something different but still in tune with your audience’s survey results is worth the risk.

Finnish company Sitko’s artisan pizza box is one example of unconventional design. It only uses black and white and shows off its sourdough balls—described as the “heart and soul” of its business—in various irregularly rounded shapes.

pizza box unconventional package design

Meanwhile, Norway’s Freja did quite the opposite, playing up Nordic geometric shapes and a bright—although still limited—color palette for its rebranded bone broth line.

bone broth competitive research think out of the box

Below, this unique nature-based concept by Vu Digital encases bottles like flower petals.

flower petal unique packaging in marketing

Meanwhile, one designer used insect-themed window boxes for lightbulb packaging

insect-themed window boxes for lightbulb package

3.   Incorporate packaging in your marketing campaigns

Although packaging can promote your product on its own, it’s most influential when used in tandem with the rest of your marketing arsenal. You can feature them in your digital (social media and website or Google ads) or offline (billboards, print, and TV) ad campaigns.

Aligning your packaging with your ad strategies may be as simple as using custom tape, labels, and sleeves on stock packaging boxes.

4.   Make it functional

Packaging should be durable and user-friendly in that storing, opening, resealing, and displaying them shouldn’t be a struggle. New packaging trends, such as smart packaging features, offer tamper detection and counterfeiting technologies such as QR codes and RFID tags.

Functional packaging can also refer to ergonomic handling and dual-purpose design. For instance, Motorola’s Razr 5G comes in a box that doubles as a phone holder-stand.

Motorola Razr 5G multipurpose box also phone holder stand

The Botanist Gin’s functional liquor boxes also double as a reusable planter. When you can repurpose your packaging, you get plus points for sustainability.

functional liquor boxes double as reusable planter sustainability

5.   Personalize through promotional elements

Add a personal touch through packaging inserts, such as thank-you cards, coupons, or customer-specific samples. You can follow the STP model to determine the most appropriate personalization add-ons. The acronym stands for segmentation, targeting, and positioning. 

Segmentation

Targeting

Positioning

  • Determine segments or groupings
  • Identify common characteristics (create profiles/buyer persona)
  • Create measures of segment attractiveness
  • Evaluate and pick segments showing the highest interest in buying

Setting the marketing mix for each segment, emphasizing the brand’s benefits as more attractive than the competitors

Segmentation is dividing your customers into groups based on shared traits. Targeting is determining each segment’s buying power and identifying those most likely to convert. Finally, positioning is developing a marketing mix for each group.

To illustrate how the model works, small business owners can apply STP by including handwritten thank you messages in the package of first-time buyers, addressing them by their names. They can add freebies—stickers, trinkets, or a product sample—that complement their purchase to encourage repeat business.

Meanwhile, for returning customers, a referral card (offering discounts to the customer and a friend) or loyalty program invite can help expand your client base and deepen engagement.

McKinsey reported that 71% of consumers expect brands to personalize their interactions. Meanwhile, 88% of shoppers surveyed by Salesforce said their experience with a company is as important as the product or services they offer. McKinsey adds that personalization can increase revenues by five percent to 15%.

6.   List all the ways they can reach you online

Use social share inserts or print your social channels directly on your custom box and labels to encourage clients to connect with you online for feedback and queries. Be upfront about requesting a review and include a link that directs them to your corresponding webpage.

Also, include your main hashtags to encourage customers to look them up online and use them in their posts and tweets.

7.   Provide themed or limited edition packaging

Holidays and occasions such as your subscriber’s birthday and anniversary of their loyalty program membership or first order offer opportune moments for you to produce variations of your packaging. Themed packaging instantly turns your products into giftable items—something not-so-crafty buyers warmly welcome.

Moreover, you can roll out limited-edition packaging for specific products. Doing so can entice shoppers to buy before supplies run out and give them a sense of exclusivity because they acquired something unique to your brand and not available to the rest of the public. 

Grow with the Packaging Industry’s Marketing Thought Leaders

Once your packaging design is done, finding a capable packaging and printing company can make or break your marketing dreams. Choosing a printer with established thought leadership in this area can give you peace of mind. Besides being masters of the technical process, such service providers are aware of what makes a design arresting and professional-looking.

Refine Packaging is more than just dependable—we’re committed to ensuring your custom packaging becomes a profitable growth driver. And our dedication to your marketing success isn’t just lip service. Check out our blog section where we discuss the essentials of design, printing, and distribution. We’re serious about what we do, but always aim to keep simplicity and lightheartedness at the center of it all.

No matter what stage in the business you’re going through, we’re here for you. Our team includes in-house designers so you can get answers to any marketing concerns. Contact us today for a free consultation or more information about our process.

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How to Increase Your Ad Campaign’s ROI By Showcasing Custom Packaging (6 Steps) https://refinepackaging.com/blog/increase-ad-campaign-roi-packaging/ Sun, 13 Aug 2023 15:51:49 +0000 https://refinepackaging.com/?p=5028 Packaging is the latest addition to the marketing “Ps” that include product, price, people, place, promotion, physical evidence, and process. With its humble beginnings as a safety layer and container for safe transport, product packaging evolved into a brand identity carrier and the vehicle behind the “packvertising” phenomenon. Packvertising had intended to be a separate […]

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Packaging is the latest addition to the marketing “Ps” that include product, price, people, place, promotion, physical evidence, and process. With its humble beginnings as a safety layer and container for safe transport, product packaging evolved into a brand identity carrier and the vehicle behind the “packvertising” phenomenon.

Packvertising had intended to be a separate and more cost-effective alternative to traditional ad placements. Brands included flyers, vouchers, and promotional stickers in the box for added ways to connect and engage with consumers.

When COVID-19 struck, social media became flooded with at-home unboxing videos. The trend elevated the packaging box as an extension of every product, coming under the same scrutiny as its content in vlogs and influencer videos. Many brands now compete by showing off their product’s primary and secondary packaging in paid advertisements.

In light of this development, you may wonder: is it really worth investing in not just branded packaging but ads that include your product boxes? How can you make your packaging ad-ready?

This article answers these questions as we discuss improving your packaging ROI through ad placements that feature your custom branded packaging.

What Is Packaging ROI?

What Is Packaging ROI

Your investment in packaging includes payments for design, packaging material, printing, distribution, and promotional activities.

How to calculate packaging ROI

You can apply the basic formula for ROI in calculating your product packaging ROI. That is, divide your net profit—the amount you earned from an investment or the investment cost minus its present value—by the investment cost and multiply the result by 100.

ROI =  (Net profit / Investment Cost) x 100

However, other factors contribute to packaging ROI. They include the following:

Damage reduction

A solid, structural packaging design results in savings for shipping and replacement of goods returned due to dents, breakage, or other damage. By protecting fragile goods, you can avoid processing returns, which can run up to 59% of the item’s original price.

Improved environmental profile

A quarter of consumers prefer buying from brands that use sustainable packaging, which Statista lists as the second top consideration among American shoppers after coupons and discounts.

Higher sales

Consumers have become more careful about how brands influence their buying decisions. 82% of shoppers in a Razorfish poll said they favor brands that stand for a greater societal purpose, which brands can achieve through packaging that conveys their intended contributions to the community. Your sales performance after your new packaging design’s launch is a good indicator of your ROI.

Recurring customers

When shoppers are delightfully surprised or satisfied with their initial purchase, their positive experience leads to what is called a “brand halo” effect. As a result, they’re likely to buy again and tell others about the product. American subscription box companies combine the power of packaging’s visual appeal with anticipation in keeping and growing their client base, which stands at 61 million

Top 3 Reasons to Include Custom Packaging in Your Ad Campaigns

You can double the influence of packaging over your target audience in the following ways when you incorporate them in your ads:

1. Packaging enhances your social media presence

Packaging enhances your social media presence

Before the pandemic lockdowns, businesses used packvertising as a standalone marketing channel. They relied on extra features such as multi-page labeling and inserts containing rebates, discount coupons, and product information to attract buyers and engage customers.

When self-isolation mandates took effect, brands didn’t only ramp up their shipping and delivery procedures. They also ensured that their packaging would make up for the excitement and pleasure derived from in-store shopping. Their strategy included packaging in their content marketing and advertisements, mainly on their target market’s preferred social platforms. You can apply the same tactic to your online promotions. 62% of consumers tend to buy products a purchaser features in an image or video post.

Although unboxing videos reportedly started as early as 2006 (featuring a Nokia E61 phone), the contemporary content creators’ commentary covers the entire package—literally—from the box to its contents and fillers.

2. Packaging helps manage your customer’s expectations about a product

Advertisements featuring your product with its packaging promote transparency. Such ads can promote trust if you’re selling high-end products. As they say: the higher the price, the higher the customer’s expectations.

Potential buyers discover the item’s dimension and how large—or small—it is compared to its box. These visuals are more mentally digestible and retainable than a written description.

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3. Packaging allows you to receive immediate feedback

Why not hit two birds with one stone by asking your followers to comment on your packaging when you publish your social media ad?

How to Optimize Packaging for Advertising Success

How to Optimize Packaging for Advertising Success

You can succeed at including customized packaging in your advertising strategy by taking these steps:

1. Conduct market research and analysis

Market research and analysis help you discover more about your target market, competitors, and the packaging industry. Your study should ideally give insights about:

  • Who belongs to your target market and their pain points
  • Where your target and existing buyers research to discover and learn more about products and services
  • Which of your rivals does your target audience turn to for options and information
  • What influences conversions and purchases among your target audience
  • What aspects of your competitors’ packaging are working for them
  • Whether there’s a demand for your business initiatives
  • Underserved or unaddressed consumer needs your business can turn into a selling opportunity
  • What’s trending in your industry in the buyer’s eyes
  • Consumer attitudes toward a particular topic or consumer issue, a brand or product, and pricing

2. Identify your goals and metrics

Surveying your target audience and industry helps you define or clarify the objectives and success indicators for your packaging.

Goals should reflect what your brand identity wishes to convey—a message (such as your unique selling point) and emotion (your brand personality)—besides growth objectives, such as increasing awareness, loyalty, and referrals. Meanwhile, success metrics include brand recall, conversion, retention, and word-of-mouth.

3. Pick the appropriate design, packaging materials, and box style (Proceed to points 4 or 5 if you have existing packaging)

Your design, paper stock, custom box style, and coatings must suit your product type and function. For premium products, you may want to use luxury materials and extra features.

4. Design, test, and evaluate your packaging’s performance

You can use prototypes when testing your product packaging with small markets or focus groups. Gather people’s opinions through surveys or interviews so you can determine your packaging’s strengths and areas for improvement. Here are some tips to follow:

  • Limit the number of questions to ask, as they are open-ended ones.
  • Provide participants with a demo or prototype.
  • Ask them how they feel about your pricing.
  • Ask for their views about your competition.
  • Give them a chance to air any questions, concerns, or other comments at the end of the questionnaire or feedback session.

5. Adapt your packaging-related ad materials to the requirements and expectations of each advertising method

Around 55% of B2B and B2C product suppliers’ marketing budgets go to digital campaigns. However, traditional channels like print, TV, and billboards continue to be viable options.

If you’re allotting a large chunk of your budget to online marketing as well, familiarize yourself with the image sizes for product photography and video lengths required for website or social media ads. Our cheat sheet below is a handy reference.

Besides great visuals, the best social media ads have a clear call to action so your followers know what to do next, such as “Buy now” “Add to shopping cart,” “Sign up,” and “Learn more.”

6. Include your social media icons on your packaging

Invite ongoing engagement with your customers by including your social media handles on your company info. Doing so can raise your chances of upselling opportunities and referrals. 

Social Media Ad Specs Cheat Sheet

Here’s our cheat sheet for social media ad specifications. Aspect ratio (x:y) refers to the ratio of an image’s width to its height.

Social Media Platform

Image

Video

Facebook

(up to 30MB in .jpg or .png format for images and up to 4GB in .gif, .mp4, and .mov formats for videos)

 

Feed and Reels: 1080 x 1080 pixels (resolution), 1:1

Stories: 1080 x 1920 pixels, 9:16

Feed (collection and sequence): 1080 x 1080, 1:1 

Right-column image ad (viewable on desktop, on the right side of Facebook pages): up to 10 images with a 1080 x 1080-pixel resolution

Facebook Marketplace image ads: up to 10 images with a 1080 x 1080-pixel resolution

 

Feed: 1080 x 1080 pixels, 1:1

Stories: 1080 x 1920 pixels, 9:16

Reels: 500 x 888 pixels, 9:16

Feed (collection and sequence): 1080 x 1080, 1:1 

Right-column video ad: up to 240 minutes 

Facebook Marketplace video ads: up to 240 minutes 

In-stream video ads (viewable on mobile, during in-stream videos): two to 10 videos of up to 240 minutes each. However, keeping videos to 15 seconds long is highly recommended.

Instagram

 

Feed and Stories: 1080 x 1080 pixels, 1:1

Stories and Explore: 1080 x 1920 pixels, 9:16

(up to 30MB in .jpg or .png format)

Feed, Stories, and Explore (up to 250MB): 1080 x 1080 pixels, 4:5. Stories can run up to 60 seconds.

Reels (up to 4GB): 500 x 888 pixels, aspect ratio: 9:16 (up to 90 seconds)

Feed and Stories (collection): 1080 x 1080, aspect ratio: 1:1 

You can post up to 30MB images in .jpg or .png format and 4GB videos in .gif, .mp4, or .mov format.

YouTube

Image display ads: up to 150KB with 300 x 250p resolution in .jpg, .png, or .gif format.

Skippable video ads: up to 1GB with a 640 x 360p resolution (16:9 or 4:3) and at least 12 seconds long. The YouTube-suggested duration is three minutes or less.

Non-skippable ads: up to 1GB with a 640 x 360p or 480 by 360p resolution. (16:9 recommended because many YouTube viewers transition to CTVs). 15 to 20 seconds long

Bumper ads (usually plays before the video): same maximum file size and resolution as skippable and non-skippable ads but with a shorter, six-second duration

The ideal video file format is .mpg but YouTube also accepts .mov, .mp4, and .avi files.

Pinterest

Shopping ads: 1000 x 1500 pixels, 2:3

Carousel: two to five images of up to 32MB each, 1:2 or 2:3

Collection ads: Four to 25 images of up to 10MB, 1:1 or 2:3

Images should be in .jpg or .png formats.

Up to 2GB each lasting four to 15 minutes (but six to 15 seconds is Pinterest’s recommended length); square (1:1) or vertical (2:3, or 9:16)

Videos should be in .mp4, .mov, or .m4v format.

TikTok

Up to 500MB and 60 seconds long, but TikTok’s recommended length is nine to 15 seconds

Videos should be in .mp4, .mpg, .mov, and .avi format (1:1, 9:16, or 16:9).

Twitter

Standalone image ads: up to 5MB in .png or jpeg format with 1200 x 1200p resolution, 1:1

Image carousel (two to six images): 800 x 800 pixels, 1:1

Standalone video ads: up to 1GB in .mp4 or .mov format with 1200 x 1200p resolution, 1:1.

Video carousel (two to six videos): 800 x 800 for 1:1 or 800 x 450 for 16:9

Twitter recommends videos to last for 15 seconds or less although it allows up to 10 minutes for selected advertisers.

LinkedIn

up to 5MB with 1200 x 628 pixels (640 x 360p minimum and 7680 x 4320p maximum) in .jpg, .gif, or .png format, 1:1

up to 200MB and 30 minutes in .mp4 format

Social Media Examples Featuring Product Packaging

Here’s how some businesses featured their personalized packaging in social media ads:

ThreadBeast

Streetwear brand ThreadBeast showcases their subscription boxes directly in their Facebook advertising campaigns.

threadbeast subscription boxes in Facebook ad campaign

Jam Cellars

Jam Cellars’ Butter Chardonnay brings on some “better beach time” based on the brand’s YouTube video featuring the wine with its bright yellow-labeled bottle, can, and packaging box.

jam cellars packaging box in YouTube advertising

Crest

This Instagram image ad of Crest 3D White Strips directs the platform’s users to Amazon.

Crest 3d white strips custom branded packaging box in Instagram ad campaign

Corkcicle

A TikTok subscriber included the packaging in the unboxing video of the insulated tumbler by Corkcicle, which she received on Mother’s Day.

tiktok promotion highlighting corkcicle box packaging

Purolator Inc.

Purolator made a LinkedIn post to announce its limited-edition holiday boxes. Like the Canadian courier, you can end your written ad with hashtags to widen your reach. Although you can use up to 30 hashtags, marketers advise using only a few of them. Three to five are enough according to the Instagram Creators account.

purolator linkedin post announcing holiday packaging boxes

Know Your Other Advertising Channels

Through market research, you can focus your ad budget on your target audience’s preferred channels. Nevertheless, knowing the various advertising channels below makes you aware of additional venues for sourcing product promotion ideas.

Moreover, consider that although the average American broadband-connected household has 13 connected devices, 28 million households can’t afford the fees for internet access.

Television

Advertisers forecast a 10.4% growth in ad revenues amid an expected increase of connected TV (CTV)—or traditional TV connected to the internet that allows video streaming and web browsing—adoption from 2023 to 2028. Moreover, 50% of Americans connect their smart TV or CTV sets through their in-built mechanism.

Minimum CTV ad costs range from $20,000 to $50,000.

Print

Newspaper and magazine ads, flyers, and posters are all part of print advertising. Their tangibility gives them an edge over online adverts, the oversupply of which has taught netizens to ignore their presence, resulting in so-called “ad blindness.” Moreover, internet users can use ad blockers for privacy. Top Media Advertising reported that a digital ad’s effectiveness rises 400% when combined with print ads. 

Newspaper ads can cost between $50 and $2,700 and up for full-page ads.

Outdoor advertising

Billboards and public transportation ads are examples of outdoor advertising. Billboard fees—which cover four weeks—are worth $850 (for static) or $2,100 (for digital) on average. Meanwhile, transit advertising shares the same average cost as static billboards.

Email ads

Your brand can place an ad on a third-party email newsletter in exchange for an endorsement. The sponsorship cost depends on the newsletter’s industry, subscriber count, and audience engagement. Advertising charges can start at around $15 to $30 per sponsored email. 

Make Your Custom Box Packaging Ad-Ready

Make Your Custom Box Packaging Ad-Ready

Selecting an expert custom box manufacturer with an eye for design is crucial when you decide to make product packaging design a part of your advertising projects. Your box provider should help deliver what you promised consumers in your image or video ads in whatever medium.

Refine Packaging can print branded boxes that will delight your customers beyond what they see in traditional or digital ads. Our happy customers can tell you all about it.

Moreover, our seasoned in-house design team can ensure that every step in your packaging development journey with us targets optimal client satisfaction from discovery to conversion. Contact us today to request a free consultation about your ad-ready packaging requirements.

The post How to Increase Your Ad Campaign’s ROI By Showcasing Custom Packaging (6 Steps) appeared first on Refine Packaging.

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Packaging Definitions: Complete Glossary of Printing Terminology https://refinepackaging.com/blog/packaging-definitions-glossary/ Wed, 26 Jul 2023 20:27:01 +0000 https://refinepackaging.com/?p=4944 Does it ever sound like your packaging designer is speaking a different language? Well, in some sense, they are.  Technical packaging terminology can be difficult to understand, even for those in the field for years. If you need to learn about the jargon and terminologies that are commonly used in the packaging industry, this is […]

The post Packaging Definitions: Complete Glossary of Printing Terminology appeared first on Refine Packaging.

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Does it ever sound like your packaging designer is speaking a different language? Well, in some sense, they are. 

Technical packaging terminology can be difficult to understand, even for those in the field for years. If you need to learn about the jargon and terminologies that are commonly used in the packaging industry, this is the guide you need. 

Why Are Packaging Definitions Important to Know? 

By understanding packaging definitions, you’ll save time, communicate more clearly and effectively with your team, and build a stronger reputation and overall custom packaged product. 

The Individuals Who Should Know Packaging Terms  

Ultimately, custom packaging and package design takes place within a company or with multiple degrees of external packaging engineering, often requiring support from independent contractors, consultants, vendor evaluations, independent laboratories, contract packagers, total outsourcing, graphic designers, among other disciplines. Here is a list of professional that should know packaging and printing terms to work more efficiently: 

  • Packaging designers 
  • Customer service representatives of such companies 
  • Brand managers 
  • Packaging technicians 
  • Material scientists 
  • Printers and press operators 
  • Packaging engineers 
  • Prepress technicians 
  • Production managers 
  • Ink technologists 
  • Finishing technicians 
  • Packaging consultants 
  • Quality control and assurance personnel 
  • Supply chain managers 
  • Sustainability managers 
  • Machine operators 
  • Technical support specialists 
  • Regulatory compliance officers 
  • Sales and marketing professionals 
  • Procurement and purchasing managers 
  • Product development managers 
  • Artwork coordinators 
  • Brand strategists 
  • Graphic designers working on these projects 
  • Research and development teams 

 

Without further ado, let’s dig into our complete glossary of packaging definitions from A to Z!

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Numerical Terms

0100 In The Industry: The type of sheets and rolls you can use for commercial purposes. It refers to the types that work for only one side.  

0200 Slotted Boxes: A type of box that is used for packaging purposes. It comes in the form of top and bottom flaps that are stitched or glued.  

0201: A standard regular box with outer flaps that meet the top and bottom for sealing. 

0300: A type of box with a telescope style and more than one piece alongside a lid.  

0500: A type of box that carries several liners or pieces and slides into each other in multiple directions as well. 

0900: This jargon is used for treatments that you can add inside your boxes in the form of partitions, pads, and liners. They work as a singular item; you can also glue them as one item. 

0700: This type of container has one piece; you would ship them in flat form. At the same time, they are ready-to-use types that need a very easy and simple assembly. 

0600: This term is used for rigid style processes that normally have two pieces that are separate. You can switch them together before they are used, and they are known for being large industrial types. 

0400: This is another type of folder box and toys that have pieces of box and hinges. At the same time, they come with interlocking tabs. 

3PL: Acronym for third-party logistics.  

Terms Starting with A

ABS: A logistic that you can create with injection molding and has the ability to give you rigidity and toughness. Although it is a great material that you can use for your packaging, it may be expensive. 

Accelerated Test: A test that allows you to find out about the strength of a coating or a box. The main purpose is to test products in shorter intervals that may occur than in real life. 

Acid Rain: This refers to a mixture of wet and dry deposition that you can have in that atmosphere. This table is important in the packaging and printing industry as well. Acid rain can cause issues to the sources that help the industry create raw materials for their processes.  

Acrylic: A type of thermoplastic material you can get from the polymerization process. So, it is a packaging method that can help you get perfect results for your needs.  

Acrylonitrile: That can provide you with transparency, resistance, and rigidity. There are multiple features it can provide in comparison to its alternatives. 

Additive: The additive is a type of packaging or printing material that you can use to get a certain result for it. 

Adhesive Bleed: It can help you get results against a label material being too pressure sensitive. Multiple scenarios can cause it, like excessive roll winding tension or cold flow. 

Aerosol: This term is used for a range of containers that have specific criteria to meet to get this name.  One of the features they must contain to have this name is a pressure-resistant container that is also gas-tight. Such a box should also have a desired product. 

Aerosol Components: This system is used for liquefied or compressed gasses that you can pack with pressure propulsion containers. This method aims to bring enough pressure to get discharge from a valve. 

Aerosol Services: These are filling arousal products that you use as original formulations and can also be customer supplied.

AlphaSeal: This term is used for units that come with the help of getting a folding box board or virgin pulp wood. There are stringent requirements to meet the standards of these products for the food industry. There is a complete range of materials you can use, like aluminum foil. 

Alternative Fuels: Fuels used in the packaging industry during shipping and transportation

Amber Glass: It is a type of brown-colored grass that is used for multiple types of packaging processes. One of the main features of this material is the reduction of light effect on the products packed inside. 

Anneal Bubble Pack: A type of temperature process you can use for creating glass products with the use of stresses and strains. You can use natural and uneven cooling for it.    

Antioxidant: A type of chemical substance you can use for the purpose of preventing the effects of oxygen on plastic material. Such an oxygen attack can cause brittleness in plastic products and reduces their likability and features.  

Anti-Skid Corrugated: A type of corrugated board that comes with chemical treatment and an embossing effect. The benefit of such boxes would be a stable palette and unit load.  

Additive: A substance that you can apply to the surface of a plastic product that you can add to it. The main benefit you get from this one is getting rid of electrostatic charges in your products. 

Applicator Cap: A type of clay closure that you can add to a packaging box to apply content to them, such as grease spouts or daubers. 

Applicator Rod:  A type of short glass rod, which comes in the measurement of 2 MM to 4 MM in diameter. You can use it alongside an applicator cap that can help cut a cap.  

Assembly: A process in which you combine different box elements into one product. The use of such procedures would be to avoid any contamination inside your box. 

AQL: Acronym for the acceptable quality level of a box. This is the maximum percentage move or proportion of a variant In the units that you get with a certain production. The quality assurance department ensures that this variable is under certain guidelines. 

Aromatherapy Packaging: These are the items you can use for packaging aromatherapy products which can also be aluminum bottles, candle holders, and others. 

Aseptic Packaging: A technique you can use to place a product into a box with sterilization kept in mind. The purpose of this process is completed when you get sterilization for your product and the box. Another benefit you get from this packaging product is that there’s no refrigeration requirement for such products. This also applies when the package seal is broken.  

Ampul: A type of smaller container that you can make from glass or plastic tubes. You can draw it into a stem and close it by fusion once you have filled it. You can use a bottom that may be flat and can also draw out as you require it to.  

Ampules/Accessories: These are ampules and also accessories that you can find in the form of breakers, sleeves, and others.  

AN: A material that comes with rigidity, excellent barrier properties, and transparency. This material is used for thermoforming as well. 

Autoclave: A type of pressure vessel that allows you to standardize packages with the help of high-temperature steam or vapor.  

Average Wall Thickness: A type of measurement that you find by measuring the thickest section of a box wall and the thinnest one. Then you divide them into two to find out this measurement.  

Avoirdupois Weight: A system of weights you can use for the purpose of measuring goods. But you are not supposed to measure precious metals and drugs with this unit.  

Animal Healthcare Products in Packaging and Printing: Products that are used for healthcare purposes and come in the packaging category. Injection-molded items are a common example of such packaging products used in the animal health sector.  

Aerosol Components: A type of material that is used for the purpose of creating bottles and boxes. For instance, extruded aluminum containers over caps and closures.  

Autoclavable: Products you can produce from resins and give you the ability to bear up to 250 degrees of temperature for up to 45 minutes. 

Abrasion Resistance: The endurance of a packaging material against scratching and wrapping. This term refers to how strong our packaging material is when it comes to such issues from the use of products that come from them. 

Across Flute: This term is used to measure edited materials as it is a unit for their measurement. 

A-Flute: A type of corrugated flute that is thickest in their category. 

Air Freight: A term used for the products you transport by air. It’s important to have special considerations when packaging such products, such as the sensitivity of the goods, their dimensions, center of gravity, and mass.  

Aluminum: A common material for packaging purposes, known for being lightweight and non-toxic. 

Allocated Inventory In Packaging: The material quantity that a department has been assigned for their production. 

Adhesive: A material that helps bond multiple surfaces into one. 

Anaerobic Digestion: Part of biodegradable waste treatment that helps reduce landfill gas emissions into the atmosphere.  

Anti-Scuff Bicell: A type of basal sheet that you can use without any woven fabrics. These normally work for the outer surfaces of the item and can help against damage to that product. 

Antistat: An anti-static type of packaging that helps avoid any static current in your packaging. This method can help reduce the chances of product damage due to this issue. The full form of this word is anti-static. 

Artwork: This term means the logo or unique design that you can create for your packaging, which are typically associated with specific artwork guidelines 

Automotive: This term is used for cars and similar vehicles that may be considered in the packaging industry.  

Astraboard: A type of polypropylene that is used inside cases and is famous for its strength and lightweight. 

Attenuate: Reduction of force on products that are sensitive to vibration.  

ATA: Abbreviation of an association that promotes the safety of your case and packaging specifications. The basic functionality of this association is to promote the safety of these products during air transit jobs. 

Terms Starting with B

Backing Liner: A type of paper material you can use to eliminate surface irregularities in packaging products. At the same time, it has the ability to be resistant to water and carry extra strength. 

Banding: This type of machine can help improve the level of security you can have with different items.   

Back Off: Loosening a cap that may occur due to improper cap application torque.  

Backing Liner: A type of compressible paper material to which you can attach the liner. This paper allows you to get rid of any regulation regularities that may exist on the sealing surface. At the same time, you get better strength, appearance, and resistance against spoiling factors. 

Baffle Mark: A type of bottom defect that may occur due to a seam coming between the baffle and the blank mold. 

Bag-In-Box: A type of sealed plastic bag that you can find inside a rigid outer box. The most common use of this one is for packing liquid products that can be of different viscosities. 

Bags: When we talk about bags, there is a long list of products that you can find in the packaging industry. These can be poly bags, mailing currency, anti-static, and many other types of bags.  

Bail: A type of wire handle that allows you to carry a product inside a box. You can weld these two to the opposite sides of boxes to get better results for carrying purposes.   

Barrier Material: A term used to classify packaging materials that offer protection for the environment. You can find these materials with the properties of having pores. At the same time, this helps remove passage of microorganisms, which helps prevent contamination in the boxes.  

Barex: A type of polymer that you can make out of Acrylonitrile. You can also have methyl acrylate and butadiene in these. You can get impressive gas barrier properties and chemical resistance with these. At the same time, it provides you with a good impact. 

Barrels: Barrels are a common type of garden, food, storage, or wine type of containers, which can also be made out of plastic. 

Barrier Material: Any type of material that can help reduce the chances of passage of moisture, gas, and other problem-causing factors into the packaging. 

Baseline Performance: Standards that industry manufacturers adhere to for comparing the performance of their products. 

Bead: A type of narrow and round projection that you can find above or below the surface of a packaging box. 

Bent Finish: A type of finished defect that normally has a bent or crooked appearance on it. You can also call it a crooked finish, in short.  

Barcode: A type of code that can help packaging and printing professionals to understand different aspects about products. For instance, it can help with the SKUs of the product. 

Blown Glass: A term for containers that are created from molten glass. The use of air pressure in this process is a prominent factor that helps create the required shape.  

Blushing: Widening or discoloration that may occur in a plastic bottle. The reasons behind this event can be physical or chemically induced phase separation.  

Board: A heavy-weight thick sheet of paper that can also be created from other fiber substances.  

Boston Round: A style of portal which has the features of a cylindrical shape and roundness. The most common use of this container is in the Pharmaceutical industry. 

Beacon: A network of high-growth businesses also famous for their positions. 

Blank: A piece of corrugated box that has been prepared for making a box. Normally it is in a cut-and-scored form. 

Beers Tray: A type of folding tray that is made of corrugated material. You can find it to have glued corners, and it is quite effective for shipping and storage purposes. 

Bevel: A type of edge of container structure that does not have a 90-degree angle to the container.  

Bins: Boxes used for the purpose of storage of hardware and small parts. You can find them in the shape of corrugated cardboard and recycled plastic. Also, they are useful for shelving and hanging from panels. 

Bioburden: The relative number of microorganisms that you can find for a product at a specific time. This measurement may also apply to the level of microorganisms that you can find in a specific area during air sampling.  

Biofuel: A type of fuel that you can get from organic matter and not fossil products. 

Bird Swing: An edge oversight defect or a string of glass you can find inside a bottle. 

Black Spots: General defect or a small black speck that you may find inside a glass bottle or box in the packaging industry. 

Blake: A certain type of style of straight oblong bottle used in the Pharmaceutical industry. You can also call them space savers and wide-mouth packers. 

Bicell: A plastic sheet material brand you can consider to be a quality product. You can use it as an alternative to Correx. 

Bitmap: A type of digital graphic that is based on pixels normally. They have very large files, and you cannot resize them without losing their quality. 

B-Flute: A term that refers to a corrugated flute that has 1/8th of an inch. 

Bleached Pulp: A type of pulp that you can get by oxidizing chemicals.  

Bott: A term for an Aluminum case manufacturer in the packaging industry. 

Blister Packs: Blister packs are a common type of packaging made from transparent molded plastic, providing a tamper-proof solution for sensitive products, such as for medical and pharmaceutical product packaging.  

Blisters: Blisters are quite different from a blister pack, as blisters can be inside a glass in the form of a bubble. 

Blow Molding: A process that you can use to create plastic containers and bottles. This process also involves molding into two halves of a mold. At the same time, air pressure is used to create mold cavities in products made with this process. 

Blow Pin: A part of tooling that you can use for creating hollow objects or containers with the help of the blow molding process. You can consider it a tubular tool that allows air pressure into a container to shape the mold you want. 

Biodegradable: A material that can decompose in natural conditions. The factors that degrade it are bacteria and other living organisms. 

Blow Molding: A type of process that you can use to mold plastics. There are three main types of this process which are injection, injection stretch, and extrusion molding.  

Bondline: A term for structural parts of a packaging product, including the adhesive part. 

Board: This term is for a thick type of sheet of paper that comes in different variations. Cardboard, containerboard, and fiberboard are 3 common examples of this type.   

Bonding: A process to combine different pieces of foam or plastic. The use of this process allows you to get desired thickness and shape of your packaging products. 

Board Grade: The type of rate that you can give to corrugated boards on three different elements. 

Branding: Branding is a unique aspect or design found on your packaging boxes – such as a logo, color scheme, pattern, icon, slogan, or symbol – that helps people quickly recognize a specific product or suite of products. 

Break Pack: A type of transit container that can be a corrugated case. 

Bubble Pack: Type of package used to protect products inside your packaging. The basic mechanism of this pack is to create a cushioning between the product and potential damaging factors. 

Bottom Plate: Part of the mold carrying heel radius and helps to push up the box. 

Boundary and Scope: These are the two terms you can use for the measurement of project parameters and help define attributes and conditions for them. 

Bruise Check: A side effect or edge that may appear on the side of our product. 

Bulged Finish: A type of finished effect that may be blown out of shape during the production of a box. 

Bung: A type of plug you can use to close a barrel. You can also try using it for closing a drum bunghole. 

Burn Line: A type of dark streak of material you can have inside a plastic bottle. It can result in the decomposition of the material. 

Butterchipboard: A type of pigmented chipboard popular for having smooth sides. You can use it for laminating aluminum foil and quote it with a release quote. 

Buttress Thread: A design of a thread profile that can take certain forms, like a right triangle or a slightly different form.  

Brush Marks: A general defect that can be on the side of a box. Such artifacts may also appear on the neck of a packaging box. 

Brushes: Common packaging equipment that you can use in multiple activities. For instance, you can use them for cosmetic dental, medical, or other applications. 

Terms Starting with C

Capacity: The total volume of space a container can offer for a product that you want to store inside it. 

CAD: This term stands for the computer-aided design you can use in the form of electronic design automation. You can create them in the form of interactive engineering drawings with the retrieval and storage processes. 

CAM: This term is used for a process in the manufacturing of these products. You can use this one to feed data into machines and manufacture products with this data.   

Cap: Cover of a bottle or any packaging that keeps it sealed. Using this part of your packaging ensures that you avoid any type of adulteration into it by keeping it tamper-evident. 

Canning Supplies: Terminology for mason jars and closures. 

Carboy: A type of bottle or other that you can make out of clay, plastic, or metal. Notable for its ability to contain a capacity of three to 13 gallons, used for shipments of spring water and comparable resources.   

Catalyst: A type of chemical substance that can improve a chemical reaction but does not take part in this event. 

Cavity: The process of plastic blow molding, which works to provide the body of the container. 

Carry on Approved: A type of case you can use to meet the luggage requirements for your airline hand luggage needs. 

Chemical Block: This term is used for a form that produces a block of chemical resistance. 

Chop Edge: The chopping-edge is the length of the board or the sheet you use for packaging products.  

CDA: This type of agreement ensures that different organizations do not disclose certain information about certain commitments.  

Coatings: There are several types of specialist coatings that you can use on corrugated boxes. These coatings can help you get different types of benefits like waterproofing, anti-corrosion, and other effects. 

Cobb Test: This type of test allows you to understand the total amount of water a certain material has absorbed. 

C-Flute: A type of corrugated material that can help you get crush resistance. At the same time, this material can offer great printing properties.  

Coldset PVA:  This type of adhesive material can become liquid when you heat them to 60 degrees. On the other hand, it will lose fluidity under 20 degrees.  

Collapsible: A type of box that you can fold to ensure that you can easily bulk transport them.  

Conductive: A type of packaging that can offer protection against static currents.  

Corrispring: A type of material you can use as an alternative to foam and polystyrene cushioning often considered for its eco-friendliness. 

Corrugator: This term is used for an industrial machine that combines various paper types to create a new type.  

Corrust: A special type of coating you can use to avoid cohesion corrosion. Its main uses for protecting metal products for both storage and transit processes. 

Corstat: A type of carbon-based coating that you can use for corrugated cardboard. Its ability to get rid of static current makes it important for the packaging and printing industry.  

Corstat Container: Boxes, picking bins, and trays that have anti-static coating on them. 

CQV: Acronym for commissioning, qualifying, and verifying. These management methods ensure that packaging systems and machinery are kept in the best conditions. 

Cradle: Corrugated cardboard inserts and fittings that you can use to protect during shipping. 

Corrugated Material: The main feature of this material is its shape which allows you to get a lot of strength and stability against difficult conditions for packaging products. It carries ridges and grooves that can help improve the ability to provide strength. 

Corrugated Board Material: The main feature of this material is containing fluted paper sheets.   

Containers For Shipping: A type of container that you can use for shipping purposes. 

Contract Packaging: A 3rd party packaging company that provides you with human resources and packaging boxes for your business.  

Countertop: A type of displacement for retail packaging. You can consider them similar to shelf-ready boxes. 

Convertor: Companies that convert raw materials into packaging products. 

Copolymer Resin: A type of plastic material that is famous for its flexibility and toughness. At the same time, it has a great ability for transparency and clarity. 

Cores: Manufactured from wood pulp fiber, the fibers are wrapped around a rod in a spiral to create a tube shape. For the size of the core, consider both the core’s diameter and length.

Corner Blocks: Corners that you can use for form packaging. The main purpose of peace products is to help reduce the chances of product damage during the shipment process.

Correx: A type of twin-walled plastic that has multiple applications in the packaging industry. 

Corriflute: This term is used for Correx plastic material as a second name.  

Carton Board: A type of material that is stiffer than a board. You can use it for its ability to avoid compression and moisture issues. It has the ability to resist both of these issues.  

Closed Loop System: This term is used for an industrial system that carries zero waste and can reuse and recycle all the materials it uses for production. It can even do the composting processes to improve the eco-friendliness of your methods. 

CNC Routing: A process that allows for the usage of different materials. The main benefit of this method is the use of computerized devices. 

Closures: A type of device or technique that you can use for sealing packaging boxes. There are some common techniques for this purpose, like stapling, glowing, and tapping. 

Case Making: Case-making machines are the equipment you need for making a computerized setup.  

Clean Room: A type of assembly and packaging service among the facilities of packaging and printing. The purpose of this facility is to get rid of any contamination during different procedures. 

Case Sealer: A type of manufacturing machine that you can use for sealing and closing the flaps of any boxes. You can use glue and tape to make sure these packaging boxes are sealed well. 

Castors: A type of set of small wheels that you can use for the movement of different objects in the packaging process.

Clay Coat: A thin layer of clay coat that you can coat onto corrugated boxes. This is a method that can help improve the printing surface of this material. One of its common uses is on unbleached kraft paperboard.  

Crash Lock: A box style that allows you to lock its base. The main benefit you get from it is no need for tape for its interlocking system. 

Cratering: Small and thin spots where you can find bubbles in packaging products that you code with paint or dye. 

Crazing: Cracks that can come under a plastic or glass layer. 

Creep: A type of deformation that occurs progressively in packaging material. It can be caused by stress; anything or any factor may apply to it. 

CSI: A company that can project development and specializes in producing corrugated packaging. 

Cushioning: A type of packaging element that allows you to protect fragile products during delivery and transit. 

Cycle: The number of times you can get usage from a packaging product, used for reusable packaging containers.  

Cushioning Curves: These indicate materials that provide you with different levels of thickness. 

Cushioning Bicell: Foam laminate which allows you cushioning properties. At the same time, you get anti-abrasive features with this material. 

Creasing: Folding lines that you can find in packaging that allow you to allow the package to be folded and cut as desired. 

Terms Starting with D

Damage Burst: Term for packaging containers that may burst or split owing to their exposure to too much pressure. 

Declaration: The total amount of shock any packaging product can handle and endure. The main criterion of its measurement is the product should not get damaged by any force applied to it. You can measure it in G force. 

Deckle: The width of the board that you can run on a corrugator.  

Decorative: Aspect of finish used to identify color and printing of a packaging product. 

Demo Case: Cases you can use as a demo during your presentation in the sales meeting or a sales pitch. 

Density: The weight of a gas, solid, or liquid that you can measure in the unit of grams per cubic centimeter. 

Desiccant: A substance that you can use for drying purposes when you need to try water vapor. The main purpose of this is to decrease and control humidity inside sealed packages. You can use multiple substances for these many of these are calcium oxide. 

Design: A packaging design includes drawings and specifications of a packaged product. These specifications help you determine what a box will look like and how it will be constructed as an end product. 

Die: A die is a special type of packaging tool that allows you to customize your packaging products. You can create customized dyes to achieve a certain type of box design and other specifications. 

Die Cutting: A process that allows you to stamp the cuts and scores that you want to add to a packaging design. 

Distributor: Supplier of merchandise or products to a retail seller, who does not use any products but works as a reseller provider. 

Dividers: Devices that separate different sections of a container to ensure they get good protection. 

Dolly: A small type of device that you can use for moving heavy objects. It has a setup that is fixed on builds and allows you to move heavy objects easily. 

Drawing: Creation from an art designer or packaging engineer used for technical purposes.   

Drop Test: Test to find out the durability and capabilities of a packaging box.  

Dump Bins: A type of point-of-sales packaging that allows you to keep different objects disorderly.  

Dunnage: A type of material that you can use to support the protection of packaging against different contaminating factors. Moisture and damage are two factors they allow you to avoid. 

Duplex: A type of paperboard you can make out of two layers, commonly used for coating material to gain resistance against water. Often used for pharmaceutical industry paper cups and many other applications. 

Double Walled Board: A combination of corrugated material layers to make them one. Using this method allows you to get extra strength for your packaging boxes. 

Digitization: A process that allows you to convert data into digital format for packaging and printing purposes. 

Dimensions: The length, depth, and height of a packaging box. 

Direct Food Contact: Direct food contact is the physical contact of any material with food. There are certain regulations that must be followed if you are packaging a product with direct food contact. 

Displays: Type of packaging used to showcase a product or merchandise at the point of sale, which can be made from corrugated material. 

Terms Starting with E 

Ecommerce: Ecommerce or electronic commerce is a term that is used for selling products online. If you provide packaging or other products through the internet, you are in the ecommerce business. 

Ecommerce Packaging: The packaging boxes used for ecommerce purposes are called ecommerce packaging. The purpose of these boxes and packaging is to keep your product safe during transit. 

E-Flute: A type of material that allows you good crush resistance. At the same time, it offers you great quality printing.  

Egg-Box Foam: A type of form that you can use in packaging. A main feature of this one is being flat from one side and grooved from the other.  

Electrostatic: A unit of the decay rate electrostatic charge. 

Embossing: A type of effect that allows you to create raised design or lettering on a packaging material surface. 

EMC: Acronym that stands for electromagnetic management coupling. You can use this term for a case or product that helps you manage electromagnetic energies in packaging and processes. 

Emulsions: A type of topical public quoting which is famous for being water-soluble. At the same time, it would be quarter resistant when it is dry. 

End Caps: A type of form question cushioning that allows you protection for the product you pack inside a corrugated box. 

Environment Agency: Environment agencies work to improve the regulations set for waste production for packaging.  

EPS: Acronym for expandable polystyrene, which is a foam that allows you good thermal insulation and helps you with high impact resistance. You can use it in the construction and packaging industries alike. 

ESD: Acronym that stands for electrostatic discharge, which can be a common problem for packaging products. 

ESD Anti-static: A type of cortex that allows you to store equipment from entering a packaging box or other product. 

ESD Shielding: A type of conductive material that allows you to resist electrostatic charge in packaging. 

Estimate: The total amount a company calculates to produce packaging boxes.  

Extrusion: A type of method used for producing plastic bottles.  

Extrusion Profiles: Term for extrusions of shaped products, which you can get in multiple configurations. These shapes come in box solid and hollow forms. 

Ethafoam: A type of semi-rigid packaging that allows you medium-density lightweight. At the same time, it is quite flexible. 

Euro Box: A tough and durable storage solution that you can get in standardized sizing. You can get these in warehouse facilities.  

Euro Container: This term is used alternately for Euro boxes, as mentioned in the previous section. 

Explorer: These are military-grade cases that reproduced in Italy. 

Terms Starting with F 

Fabrication: The process of manufacturing, often used as a packaging or printing term. 

Falling Dart Impact: A traditional method used to evaluate the strength of plastics. 

Faraday Cage: A type of enclosure that you can use for blocking electric fields. You can find it in the form of conductive materials. Also, they are available in the form of a mesh of such materials.   

Faro: A type of digitization device that allows you to find different computerized versions of a small object used for packaging. 

Fatigue: The deterioration of packaging boxes in use. You can use this term for products that can be used repeatedly.   

Feasibility Study: Studies to determine if you can get certain results from a particular process, as well as what adjustments to the process are needed to receive the desired results.  

FEFCO: Acronym for an organization that sets standards for design patterns for corrugated products in packaging.  

Fiber: Fibers are the smallest unit of material that creates a packaging box., also known as molded pulp. 

Finish: A type of coating or print that you can use on packaging products. There are multiple benefits of these you can have for your packaging products. For instance, it allows you to get rid of any chances of corrosion.  

Foam: A substance that is created through a process of trapping gas pockets inside a solid material. There are different types of these that you can find, like XPS foam and Polyurethane. 

Foam Lining: A type of foam liner that you can use inside a case to get protection for your packed products.  

Folding Carton: A paperboard product that you can fold, print, and laminate. Also, you can use it by cutting and gluing, and the main purpose of this product is the transportation of products.  

Forme: A type of metal cutter that you can use for cardboard scoring. The purpose of this cutting can be die cut finish.  

Fulfillment: The use of third-party warehousing for your inventory services for your packaging production. 

FSA: A food standard agency determines different standards for shipping food products. 

FSDU: A type of display unit you can use for retail packaging products. 

Fittings: A range of fixtures that you can add to cases and can be made from plastics and steel.  

Flatbed Die Cutting: A process you can use for creasing, cutting, and embossing sheets. You can use this press this die on a material that you can find on a flat surface.  

Flat Pack: A type of packaging that you can use for shipping purposes. The main feature of this type is that you can use them as a flat box during such processes.  

Flood Coat: Term for when an entire surface will use a dye or color. 

Flute Direction: The literal direction you can add inside a corrugated box. You can have two types of directions here, vertical and horizontal. The main feature of these is to get strength for your boxes and other packaging products. 

Flute: Paper layer that allows you to get more strength when added to a certain corrugated board. You can get more rigidity for your product with these as well.  

Terms Starting with G

Glued: A process that allows you to connect different materials into a box. For instance, different sheets of cardboard can be glued together with wood for strength to your boxes. 

G-Force: A type of measurement that becomes the reason for the weight of a product. You can define it as a weight per unit mass.  

Gloss: A type of coating that can help you get higher reflection for your packaging boxes. A big feature of this coating is a good color and contrast definition for your boxes. 

Terms Starting with H

Hanging Tabs: A type of part that different boxes can carry. The main purpose of this part is to allow you to hang your products packed inside these boxes for display. 

Hardigg: Molded equipment cases used to transport fragile and delicate equipment.  

HDPE: Acronym for high-density polyethylene. You can use it for blow molding, which allows you resistance against cracks and also provides stiffness. 

Heat-Seal: Common method to seal multiple surfaces. 

Hermetic Seal: A type of seal you can use when in need of the ability to avoid leaks. 

Hinged End Cap: Similar to standard types, however, the main difference is hinged end caps do not involve any bonding feature. 

HIPS: Acronym for high-impact polystyrene. The multiple features of this material include cost-effectiveness and resistance against impacts. At the same time, it is quite easy to fabricate this material, making it a low-cost option. 

Hot-Melt Adhesive: Term for hot glue, which is famous for being solid at room temperature. On the other hand, you can liquify that by heating it. 

HPX Resin: A type of high-performance resin that is a polypropylene copolymer. 

Hybrid Pack: A type of packaging that uses both corrugated and rPET materials. 

Hand Erect: Term for a packaging type that you can assemble by hand. A common reason to use this type of packaging is the complexity of a packaging box design. 

Hand Holes: A type of space you can live inside a box for the purpose of its movement and handling.

Terms Starting with I

Impact Strength: The ability that a box carries against any mechanical shocks.  

Imperial: The traditional unit of measurement that you can replace with metric. 

Inert: An object that does not cause any reactions. 

Injection Molded Case: Term for the production process of certain plastic packaging boxes. 

Inkjet Printing: One of the most common types of printing that uses pigmented or dyed printer ink and the creation of images, letters, and other objects.  

Inline: A type of die-cutting machinery. 

Inline Wheels: A type of equipment that you can use for the purpose of easier movement of larger cases, insert supply chains, and other processes. 

In-Mold Labeling: This process allows you to place preprinted labels into the plastic mold. This process is done into the mold before the injection process is done into it.  

Inside/Outside View: Inside view refers to the way a package is designed. On the other hand, the printing process of artwork and text is viewed outside the boxes. 

Integrated: Plant that creates both the raw material and the products created from those raw materials. 

Integral Hinges: Type of one-piece molding is done for cases, and hinges are an important part of this process. You can keep in mind that you can inject two parts of a hinge if you want a cost-effective solution. 

Internal Dimensions: The dimensions of a case or box that you get by measuring it from the inside. Just like other box measurements, you keep depth, height, and width in mind during this measurement. 

Inter-Stacking Pattern: A mechanism that you can use to stack cases on top of each other with ease.  

Inventory: Materials and equipment that are meant for the purpose of reselling. 

IP Rating: The effectiveness level of a claim without any closure, measured against foreign objects.

ISO: Acronym that you can use for the international standards organization. 

ISO 14001: The environmental management system that allows you to set the framework for this purpose. The system is used for companies to adhere to and ensure environmental management. 

ISO 9001 Certified: Certification that a company has met the requirements of this ISO system. 

ISTA: Acronym for the international safe transition, which is responsible for setting international safe transit systems. Also used to improve your logistics for your international trade. 

Terms Starting with J

Jigsaw Packs: A term referring to cushion packaging that allows for the positioning to be logged alongside one another.  

JIT: Acronym for just-in-time inventory system, which is a management strategy that aligns raw-material orders from suppliers directly with production schedules.

Terms Starting with K

K470: A type of lightweight aluminum protective case that is also rugged. This case data test is ATA approved. 

Kanban: A Japanese manufacturing system in which you use the scheduling process. Also, you control the inventory system with the supply chain.  

KD: Acronym for knocked down, which means that you are sending boxes or cartons in a flat form. This works for the boxes to get stored and shipped. 

Kiss Cut: A term that refers to a form of die cutting in which you do not cut the top layer of the material, while leaving the bottom of the material attached. 

Kit Skip: A packaging form that sports teams can use to transport their kit, mostly made from aluminum.  

Korrvu: A type of packaging that allows you to use films inside corrugated outers to help keep your products safe during transportation. 

Kraft: A type of paper colored brown and made from paperboard. The process of its manufacturing has to do with virgin pulp.  

Terms Starting with L 

Labels: Informative document you can attach to a product which may also include bar codes.  

Label Panel: The section of a box where you can add labels to it. 

Laser Etching: A type of engraving method in which you can make designs and other elements with the help of lasers.  

Layer Pad: Used inside cases to divide layers of stacked products such as cans, bottles and other rigid packaging, used in the rigid layer separation process. 

LD: Acronym for low density. 

Lead Time: The time that it takes you to get your order from a manufacturer. You can measure it by starting from the time the order has been received till your customer gets the product.  

Lid: An attached top that you can use to enclose your contents. This type also has the feature of being removable.   

Lightweighting: Reducing the total amount of material used on a particular box for manufacturing to reduce the weight of a box, as well as reduce costs. 

Liner: A part of paper material that works as a component of a corrugated board. You can use inner and outer lines that give you higher-quality features. For instance, you can use them for the print finish.  

Line-Side: The type of packaging in which you handle containers. The main purpose of these will be your transport components to your assembly lines. 

Lithography: The printing of flat services in which you use plates. Also, you can find it as one of the most common and useful types of printing. 

Litho Laminated Print: A type of high-quality printer in which you can also add a press with a corrugated board.

Terms Starting with M

Machine Erect: A type of line of packaging which you can use as fully erected by a mechanical machine.   

Manufacture: Producing products on a large scale, typically through either the use of machinery and/or manual labor. 

Material: A substance of matter from which you can produce a product. 

Materials Handling: A system you create for storing and retrieving materials. You can use this system for distribution and manufacturing processes. 

Matte Finish: A type of coating that allows you to create a surface that absorbs light. As it is a coating, you can apply it to the surface of a packaging box. 

Max Case: A case you can use for military and minding marine industries. 

Mini Bag: Bag used for small samples for a serious picture or presentation.  

Mission Critical: A certain act or event that is essential for an organization. It can be any act or event you need to perform a certain task. 

MLT: Acronym that stands for manufacturing lead time, which is the total time of the production cycle till the finish. There are multiple terms that are used to represent different periods of this total term, including move times, inspection, set up times, and order preparation time.

MM: Acronym for millimeter, which is a type of unit you can use for the measurement of different packaging boxes. 

Monomer: A type of chemical that you can use for the purpose of packaging production. The main feature it provides is its reaction with polymer. 

MOQ:  An acronym for minimum order quantity, which refers to the lowest quantity that a supplier will accept to place an order.  

Mold Seam: A vertical groove that you can find at the mold halves, also referred to as a parting line. 

Multipoint Gluing: The points where you apply glue to two intricate designs.   

Multi Trip: A type of packaging that you can use for multiple trips. 

Multi Up: A type of design in which dyes and presses are designed.   

Terms Starting with N 

NATO Part No: NATO stands for North Atlantic treaty organization, a military alliance. This jargon represents a digit code used for identifying material supplies standards. 

N Case: A cost-effective version of smart cases which you can use for presenting and pitching products and their samples.  

Nesting Containers: The type of containers you can design with sloped side walls. This allows you to stack them on each other when empty, saving a significant amount of space. 

Nomar: A type of abrasion-resistant coating you can use for being water-based and can also be glued. 

Terms Starting with O 

Offset Litho: An alternative word for mass production printing in which you use the offset method.  

Offset Printing: This method uses the transferring from the printing plate onto double blankets. You can also use rollers instead of rubber blankets. It is a popular printing method that provides high quality printing and color labeling. 

Ohm: A measurement method that allows you to measure electrical resistance, used for devices and materials. 

Operational Temperature: A range of temperatures that protects you for a certain type of packaging or case.  

Output: The total number of units certain manufacturing blinds can create in a particular manufacturing cycle.  

Outside View: The exterior or outer view of any packaging design. 

Overprint: This is the process of printing multiple colors in a way one will be printed on another. 

Terms Starting with P

Packaging: Term for placing products in a stock or customized container, bag, or box.  

Pack Burst: A type of versatile package design that can contain lubricants. Such packages carry pre measured amounts of these materials. 

Pallets: A flat transport structure you can use for supporting products. These can be most commonly used in the form of wood, which also helps you lift and move products. 

Pantone: A system you can use for matching colors and for printing inks. 

Partitions: A device you can use to create partitions inside a box. You can use interlocking corrugated, cushioning, or other types of boxes. 

PE: Acronym for polyethylene material. 

Perforations: Small holes made into the side of a material that allows you to open a packaging box more easily.  

Performance: Productivity strength features and other noticeable aspects in a packaging process. 

Picking Bin: Containers for picking and shipping to the customer.

Pick Face: The front face of the storage that the order picker can see in the warehouse. 

Pillow Pack: A box that looks like a miniature cardboard pillow and can pop up into shape by handling. You can use interlocking tabs in them; they are perfect for small products and objects. 

Pin-Holding: Small holes you can find in a finish that can occur due to substance. Coating applicators can use multiple options to reduce the chances of such issues. 

Plastic Boxes: Any type of plastic box you can manufacture in a wide range of materials you get from plastic.

Platen: A process to achieve flat surfaces by pressing multiple surfaces against each other. There are types of presses that use such a platan process. 

Plotter: A device you can use for the cost-effective manufacturing of prototypes. You can also get pre-production samples with them that also give you new manufacturing of specific products. 

Plywood: A type of board made from wood carrying 2 layers you can glue together with grain direction altering.  

PMS: Acronym for the Pantone matching system, a popular color-matching system used in the printing industry.  

Polyethylene: A typically used plastic material that has multiple manufacturing benefits, with three classifications being low, medium, and high. 

Polyethylene Foam: A type of closed-shell foam you can use for its resilience against chemicals and the strength it provides. 

Polymer: A material that forms large molecules emerging from smaller molecules coming together. There are two types of them; you can get both synthetic and natural types. 

Polypropylene: A common material you use for packaging purposes and can provide stress resistance. At the same time, it can be transparent even after production. 

Polystyrene: A type of thermoplastic material you can get from the polymerization of styrene. It is non-toxic, and where the resistant features make it special. On the other hand, it can provide you with power and strength.  

POS: POS stands for point of sale product displays, which normally showcase products with promotions.

Postal: A type of packaging you can create and use to post items. This means it should serve all the needs you want to fulfill for transportation by posting. 

PP: Acronym for polypropylene.  

PPE: Acronym for personal protective equipment, which refers to the equipment used to protect team members directly involved in manufacturing.

Press and Pull Catches: Letters used for the purpose of packaging. They can be opened with the push of a button and can stay closed under stress. At the same time, they can bear impact without opening. 

Product Amenities: Additional product features. 

PU: A thin material you can use for being versatile as a plastic material. It is a flexible form of elastoplastic.  

Pulp: Material made from cellulose fibers, wood, and waste paper. You can prepare it by separating cellulose fibers from these materials. 

Purge Valve: A valve that allows you to let air flow through a case. But the real feature is that you can stop dust and water from entering this case without stopping the air.  

PVA Adhesive: A common type of rubbery and synthetic polymer that you can use as a thermoplastic. 

Terms Starting with Q 

Quote: A packaging code you can get from a salesperson or an estimator. With this statement, you’ll receive the total price for a specific packaging order.

Terms Starting with R

Rationalization: A process you can use for the purpose of merging similar packaging lines. With these, you can get but if it’s like a smaller inventory and better economies of scale.   

Rack Mount Case: A metal framework that allows you to carry electronic equipment. 

Rack Unit: A unit that you make for flat cases and portable server cases. 

Recyclable: Packaging materials that can be reused, instead of becoming waste or new single-use material.  

Reel: A spool or coil that you can use to wind flexible materials around. The benefit of this equipment is that you can easily store and translate these materials with it. 

Registration: Locations or marks you can make on print surfaces for better results with the print. It can be quite helpful if you print multiple colors on such a surface.  

Resistance: A measurement of how much difficulty an electric current would pass through a conductor.  

Rotary Die Cutting: A type of die cutting on a cylinder rotary press, commonly used in line with printing, in which you can use solid and engraved dies. At the same time, you can consider magnetic and adjustable dies. 

Rotational Molding: A type of molding process that you can use for plastic materials and has multiple qualities. For instance, it can help you with one-piece hollows and is also stress-free. 

RFQ: Acronym that stands for request for quotation that a company or person gets for estimating the costs and to make products.   

Reusable: Type of packaging that can be used multiple times before discarding it. 

Retail: A method of selling products directly to the public for use purposes and not for reselling or wholesaling.  

Royal Mail Sizes: Guidelines to measure the size and weight of different postages, also used for the maximum size of postages you can add. 

RSI: This acronym stands for repetitive strain injury that can occur due to repetitive actions. 

Run: The total number of products a unit produces in a session.  

Retention Pack: A type of packaging that allows you to have cost-effective and simpler protection in the form of protection. 

Terms Starting with S 

Shadow Board: A type of case insert you can use for an organization station. You can also make them custom forms with foams, and they highlight if a tool is missing or back to the store.  

Sheet: A raw material used for packaging and printing. 

Sheet Feeders: A type of plant that allows you to work with corrugated sheets with the help of a corrugator.  

Shell Case: An alternative commonly used for the purpose of sampling. You can use it instead of a traditional sampling case.  

Shielding Layer: A type of conductive layer that you can use for the purpose of blocking electrostatic fields. 

Sheet Plant: A company that buys its materials from sheet fitters and cut numbered them into packaging. Such plants typically do not have a corrugator device. 

Silk Screening: A printing technique you can use for transferring ink to the printer. There are multiple ways you can use it, like applying it to liners, containers, and other elements. 

SKU: Acronym standing for stock-keeping unit or an identification code you can use for an individual or product. 

SLA: Acronym for a service level agreement, which is a contract that a provider tells about the responsibilities of the supplier, as well as vice versa.   

Sleeve: A type of paperboard that you can customize with shape and style. You can make it in a way that slides over another one to provide you with decoration and beauty. 

Smart Case: A type of packaging case you can use to show products for a sales pitch or a business meeting. 

Sourcing: A term encompassing all functions used for raw materials. You can also consider the collection, processing, and recycling of these processes. 

Spec Number: A five-digit number that you can use for a certain design.  

SPRC: The total time that a production unit can use to create a certain amount of products.  

SSE: Acronym for static-safe environments that work by distributing certain conductive products. 

SSI Schaefer: A manufacturer of warehouse logistics systems shelving storage equipment, and many other similar products. 

Stack Height: Regulations that must be maintained to ensure that you stack packaging safely.  

Stacking Corner: The type of strong plastic corner that you can add to a case or a package to make it more steady and safe. So, the main purpose of it is during stacking. 

Standard 300: A standard age of presentation cases of shell type. 

Starpack: An organization in the packaging and printing industry that recognizes innovations in technology and design packaging. 

Stereo: A type of flexible plate that you use for printing, so it’s even easier, like the flexographic technique. 

Stillage: A type of brake or pilot you can use to hold multiple items. A common use of these is lineside assembly applications.  

Static Dissipative: A form or material you can use to dissipate static charges. These boxes help protect any item within these boxes against any such charges. 

Spool: A type of cylinder that allows you to wind flexible materials around.  

Single Wall: A certain type of box you can use for packaging purposes, which you can use with two materials. You can have fluted paper and then two materials that you can bond on any of the two sides of this material.

Simulated Rainfall: A test used in the UK for checking the protection of a packaging box.  

Single Pass Printing: A single-pass printer allows you the production of four-color printing and monochrome data in one pass. 

Single Source: A method of providing supplies to customers from one source. You can save costs with these and make management easier and better. 

Single-Up: A type of rotary die cutter you can use to cut products in one particular shape. 

Sheet Plant Association: An association that works on the motion of best practices in their member companies.  

Shelf Life: The total time during the age of the product can be usable after production. Packaging is one of the best methods to improve the shelf life of your products.   

Shelf Ready Packaging: A type of packaging that allows for easy assembly and display of your product.  

Sampling: The process of creating a prototype that you can use to get customer approval. All of its features must be like the products you will create. It is a process of creating a sample to show your customer what the end product will look like.  

Seams: Encompasses various techniques used to keep a package together. The methods you use in this technique are tapping, stitching, and gluing. For instance, you may use a corrugated board to make it bigger and stronger.  

Strapping: The process you can use for strapping and combining straps. You can try reinforcing these for stability for certain packaging products.   

Stratocell: A type of low-cost polyethylene foam that is used for packaging. You can try using it for the inner cushioning of a packaging box. 

Style: A style guide can be used for the purpose of box designs that the European federation has set. 

Supazote: A type of cross-linked ethylene copolymer format that you can use for its extremely soft feel. 

Supply Chain: A network that you create between different companies to handle and produce like any product.  

Suspension Pack: A type of check that protects your products during transit. Its mechanism of making products suspended between two layers allows you to get rid of impact. 

Sustainability: Processes and products that reduce the chances of environmental harm and promote eco-friendliness.  

Terms Starting with T

Tamper Resistant Seal: A type of seal that cannot be opened without clear evidence of tampering. When you try to open such a seal or gap, it will be partially destroyed, showing the abundance of tempering with the product. 

Tamper Evident Band: A part of caps and seals that allows you to determine if a product has been tempered. This way, you can reveal if any product has been tampered with or not. Once you open a cab, this part would be destroyed to provide evidence of this activity. 

Tear Strip: A type of plastic film that you can apply to the inside of a package.   

Tear Tab: An extension of a tearing strip that you can find on a package or a bottle. Its purpose is to provide easy grasping of the packaging.  

Technobag: A type of presentation bag made from polypropylene in Germany. Often considered for project production with injection molding, as they have a single wall. 

Test Liner: Manufacture a type of recycled liner board as a sheet of fibers. The big feature of this one is that all the fibers in this one are similar. Its outer layer is better quality cycle fiber, called multiply or duplex.  

Thermoforming: A type of manufacturing process in which you use vacuuming or pressuring. There are a number of industries you can use it for, like product displays, clamshells, and food packaging needs. 

Triboelectric Charge: A type of charge that can be produced by different materials coming together.  

Tri-Wall: The triple-floated corrugated board has the ability to provide flexibility and strength. At the same time, it has amazing eco-friendliness that makes it quite preferable. 

Tubes: Equipment used for the purpose of corrugated tubes for multiple reasons. Commonly you can find these alongside end caps. 

Turkey Lock: A style of box that comes with a full overlap base, which does not require tapping.  

Tool Control: A type of tool organization insert that you can use for cases. You can get its highlight when you’re missing different colored foams. 

Tongue and Groove Seal: A type of extended group that you can operate even on mind mirror image concepts, with the ability of a titled enclosure. 

Travel Skips: Large aluminum cases used to transport sports kits and equipment.  

Trays: Packaging solutions commonly used for samples and other product elements. 

Tote: A type of plastic container that you can stack one upon each other.

Transit: The process by which you transport products from one place to another for shipping. 

Transit Damage: Any damage to a product that may occur during transportation. 

Terms Starting with U

Ultrasonic Welding: A type of industrial building technique that allows you to create certain types of materials. You can use ultrasonic high-frequency vibrations for this purpose. It allows you to create a solid-state world that you can use for plastics.  

Unit Cost: The cost for manufacturing a particular product. Multiple types of costs exist, such as overhead costs, labor costs, among others. 

Terms Starting with V

Varnish: A type of ink that can be shortened or glossy. At the same time, it can be made and helps improve the beauty of a product, as well as increased product protection.  

VCI: Acronym that stands for vapor corrosion inhibitor. The coating allows you to get protection against corrosion. It works both passively and actively to provide this protection.  

Vector: A type of graphic that is made up of paths and defines points from start to end. These images are made from multiple dots, allowing you to scale them up without any quality loss. 

Vibration: Factors such as loose cargo that can damage packaging products and goods packed inside. 

Vibration Sweep: A vibration that travels from one frequency to another. You can use this method for protective cases. 

Virgin Material: A term of approval that a material has not been processed in any way except in its manufacturing process. 

VMI: Acronym that stands for vendor management inventory, used in stock management to determine the appropriate packaging levels. 

Void Fill: A type that you can use to protect a certain product inside a packaging box. You can get it from certain materials that fill the whole box except the product packed inside. 

Volume: The total number of units a manufacturer can produce in a certain amount of time. 

Volume Resistivity: The ability that a material contains to resist the flow of current.  

Vortex Pressure Relief Valve: A type of valve that can help adjust air pressure without letting in any water, and it does it automatically.  

Terms Starting with W

Waterjet Cutting: A type of equipment that allows you to cut materials with the help of high water pressure.  

Weight: The density of a material used for packaging purposes.  

Warehousing: The storage of parts and components that you can use for the purpose of packaging and printing processes. 

Wastage: The components or packaging boxes that do not meet your quality standards and can be discarded. 

Terms Starting with X 

Xtrabag: A type of case that makes you lightweight and is made of plastic. 

Terms Starting with Y

Yield Value: The actual amount of force needed to start an ink flowing.

Terms Starting with Z

Zarges: Manufacturer of a range of aluminum shipping cases and containers.

FAQs 

What are the most common examples of packaging? 

When it comes to the examples of products in this industry, there are multiple products you can have. For instance, there are products like: 

What are the most common types of packaging boxes in the packaging industry? 

The type of box ultimately depends on the unique products and custom specifications. In general, the most common types of boxes tend to be mailer boxes, candle boxes, product boxes, ecommerce boxes, and other retail packaging boxes

What is packaging, and why does it matter for products in different industries?  

Packaging is any type of product cover that needs protection against environmental factors that can cause issues.  

What is the importance of packaging abbreviations? 

When it comes to the terminologies used in the packaging industry, abbreviations play an important role. The better you understand printing jargon, the more impactful your collaborative packaging process and output can be.

What are the most common food packaging types? 

When it comes to the food packaging industry, there are multiple products that are essential. For example, cake boxes, cookie boxes, and other bakery packaging are quite commonly utilized. 

What does retail packaging mean? 

When it comes to what retail packaging means, it is simple that any type of box for selling to end consumers must be a retail packaging box

What does bulk packaging mean?  

Bulk packaging is a type of packaging that allows for scalability in box quantities, as well as more cost-efficient unit prices due to increased order size.  

Refine Packaging: Your Ultimate Custom Packaging Partner

Your Ultimate Custom Packaging Partner

So, you’re armed and ready with all of the packaging terminology that can help you grow as a packaging professional. Now it’s time to start the packaging production process!

Refine Packaging can assist from conceptualization to mass box production. We aim to provide as many options as possible and simplify the process so you can see your idea materialize in the shortest time possible.

Select from our array of custom box industries and products, or let us know your concept so our designers can work with you. We use various printing techniques and offer 2D and 3D mockups of your packaging. Our team can send you a sample so you can verify if the prototype matches your vision.

But don’t just take our word for it—discover how the Refine Packaging process has delivered successful customer stories for 1,000s of satisfied brands and their clientele. Contact us for a free quote today, and our packaging specialist will connect with you shortly.

The post Packaging Definitions: Complete Glossary of Printing Terminology appeared first on Refine Packaging.

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Subscription Box Packaging Design Essentials You Need to Know https://refinepackaging.com/blog/subscription-box-packaging-design-essentials/ Thu, 06 Jul 2023 17:08:05 +0000 https://refinepackaging.com/?p=4875 The subscription box is an e-commerce marketing technique and distribution method involving the regular delivery of items selected according to a customer’s preferences. Before the subscription model, businesses offered club memberships to introduce their latest offerings without pushing for physical store visits. With subscription boxes, various items from beauty or grooming products and pet food […]

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The subscription box is an e-commerce marketing technique and distribution method involving the regular delivery of items selected according to a customer’s preferences.

Before the subscription model, businesses offered club memberships to introduce their latest offerings without pushing for physical store visits. With subscription boxes, various items from beauty or grooming products and pet food to clothing, books, and “loot crates” for gamers conveniently arrive at one’s doorsteps monthly, quarterly, or other recurring timeframes.

But life is now returning to the “old normal.” In-store shopping is in high gear – with 61% of consumers preferring to shop in person to view or try on the items they’re purchasing – and inflationary costs are rising. Consequently, subscription boxes are no longer the obsession they used to be, but are still widely used. How can your product offerings stay relevant and attract new customers? By understanding this business model’s success drivers and packaging basics, it’s still possible to plan and launch your themed box idea.

Subscription Box Categories

subscription box categories access curation replenishment

The three subscription box categories explain the appeal of this shopping model.

Access

Membership subscriptions boost the idea of being special, as certain items are only exclusive or limited to subscribers. A recent survey showed that being able to “try something new” is the top reason why up to 51% of U.S. shoppers get subscription boxes. Retailers sometimes include their latest offering in their monthly boxes for members to test, which could mean pre-launch access and a chance to purchase earlier than commercial distribution.

Curation

Who wouldn’t want to receive a “mystery gift” every month for the rest of the year? The surprise factor is the idea behind curated subscriptions, which offer something new in every shipment. This option builds up the anticipation to unravel and discover something novel and personalized, making it a wonderful gift idea for friends or oneself.

Replenishment

Also known as the “subscribe and save” category, replenishment subscriptions provide consumers with a fresh supply of their chosen product once it runs out (vitamins, soap, beverages, and so on). Shoppers gain peace of mind knowing they won’t run out of stock of their favorite items. They also skip the hassle of placing a new order because subscriptions are recurring.

Moreover, buyers can also save on costs, as some—if not all—products are on discount as part of the subscription.

Factors to Consider in Choosing Your Subscription Box Packaging

factors for choosing a subscription box package style size extras printing method designer shipping

You can tailor-fit your subscription box to match your brand’s marketing goals and keep your product intact during transit. Here are the factors you must consider when selecting your packaging:

1. Style

You can choose from various box types to ship your product:

  • Folding carton boxes are for single-item, lightweight products.
  • Mailer boxes are heavier and sturdier than paperboard boxes.
  • Shipping boxes made of corrugated cardboard are heavier than mailer boxes. In many cases,  customized shipping boxes are your best option if you’re going for an original look and feel that suits your product protection and budget goals.
  • Rigid boxes for heavy and premium or luxury products.

Choose a type robust enough that it won’t tear under your item’s weight.

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2. Size

You must know what items will go into your subscription box to determine the appropriate size. Take the dimension of your box’s contents: weight, length (side-to-side), width (front-to-back), and depth (top-to-bottom). Also, consider how fragile or durable they are.

A box slightly larger than your product is better than one in which your product barely fits. You can put fillers in the space around your item, particularly for breakable and easily deformed or punctured contents. However, the box shouldn’t be too big that products would jiggle inside.  Furthermore, consider that larger boxes can add to shipping costs.

3. Packaging Extras

People love unboxing. On Instagram, when you search for #unboxing, over 4 million posts will show up. To enhance your subscribers’ unboxing experience, you can choose to enhance the interior of your subscription box with the following:

Inlays 

packaging inserts extras inlays

Inserts provide perfect-fitting holders for your products, reducing the chances of items breaking or getting tossed around during shipment.

Dividers

dividers compartments inside box between products

Create compartments inside your box to improve the presentation of various products, especially to keep several small items of the same kind in separate spaces.

Padding 

Such as bubble wrap, air pillows, and crumpled kraft paper prevent dents and other damage on your item.

Custom Tissue Paper

Acts like a gift wrap that covers your product inside the box.

Custom Stickers, Labels, or Tape

cost effective stickers labels or tape to reduce product tampering

Help heighten brand awareness and can prevent tampering if you use them to seal the lid onto the rest of the box. They’re also a cost-effective decor if you opt for plain packaging.

Custom Sleeves

custom sleeves or belly band packaging

Also known as belly band packaging, custom sleeves serve as 360-degree wrap-around labels for similar items—like a chocolate bar set or egg tray—or boxes, whether plain or printed.

4. Printing Method

The three most common printing methods that packaging service providers currently use are:

  • Flexographic printing: Features printing plates containing your design—one plate for each color. They spin on rotating cylinders and “stamp” or transfer the image onto the packaging material. Most corrugated box projects with simple designs use flexographic printing due to speed and clarity, even on corrugated boxes.
  • Digital printing: Involves machines that can apply the colored or monochrome design directly on the box’s surfaces. Although more highly recommended for smaller orders, some printing providers can offer this service for large-quantity jobs.
  • Lithographic printing: Also known as litho-lamination or offset printing—can be compared to wallpapering. It produces high-resolution designs onto a paper sheet laminated on the packaging box using adhesive. We recommend this method for more intricate designs and photo-quality imagery. Offset printing is also suitable for printing boxes with a metallic finish and Pantone colors.

5. Packaging Designer and Supplier

A designer can help you determine the box structure that can best protect your product from breaking or shifting while at the same time representing your brand and delighting your subscribers. Some packaging suppliers have transit safety (ISTA) certification and offer rigorous box performance testing.

Before deciding to outsource your product box design and printing, be sure to:

  • Determine your budget: This will help set the quantity you can order.
  • Set your timeline: when you need to get your boxes to provide time for packing and shipping.

Meanwhile, examine the following when choosing a packaging supplier:

  • Industry experience
  • Range of services and customization (Can it design, print, and ship the boxes you require?)
  • Reviews about the supplier’s output quality and customer service (If possible, ask and compare samples from your shortlisted candidates.)
  • Response or delivery time
  • Pricing, minimum requirement, and if they can keep up with demand
  • Use of sustainable kraft and eco-friendly box materials
  • Shipping service (warehousing and logistics)

A custom packaging manufacturer such as Refine Packaging can create a unique design, provide prototyping and testing, handle your printing needs, and scale high-quality production as your business grows.

6. Shipping

Handling subscription box deliveries can be time-consuming. Find out your options, including working with a fulfillment center if your orders are mounting and you don’t have enough staff to help you with shipping.

Branding Essentials You Should Know

Branding Essentials typography copy logo colors

Familiarize yourself with the following design elements to help you work better with your subscription box packaging designer:

Typography

Typography refers to the font your brand uses. It should be readable enough to catch your prospect’s and client’s eye. Besides using an attractive font, your tagline should include catchy words that reflect your brand values.

Copy

Copy refers to descriptions, instructions, and other written information you will include in your packaging.

Logo and Colors

It’s logical to use your logo and brand colors to reinforce your business identity. However, you can play around with your color palette. Check if your designer can draft multiple designs featuring variations of your brand colors. Good designers consider your target audience and market trends (including the competitor’s packaging type or style) when crafting and presenting studies for your review and approval.

Other Visuals

You can include photos of the product inside your box and other details such as vector graphics (that retain their smooth look even if you enlarge them) and patterns (lines, curves, shapes) to help manage subscribers’ expectations about the contents.

Negative Space

Negative spaces are the blank or white spaces around and between images. They add sophistication to packaging and can direct people’s gaze to significant elements like your logo or tagline.

Dieline

The dieline is the flat diagram showing all the cut lines and folds of your packaging box.

Subscription Box Packaging Checklist

Here’s a summary of the packaging details to remember from concept design to shipping:

Key Areas

Aspects to Consider

Questions to Ask

Brand identity

Logo, colors, typography, copy, other visuals, printing, packaging material

Does my packaging convey my brand values and voice?

Visual appeal

Box type, size, shape, design, designer’s experience and capabilities

Does the packaging appeal to my target market? 

How does it compare to my competitors’ subscription boxes?

Product protection

Durable packaging material, padding, dividers

Is the packaging sturdy enough to protect my product during transit?

Printing

Technique to use (flexographic, digital, or lithographic), supplier’s pricing, capabilities, and requirements (minimum box volume, availability of preferred packaging material, turnaround time)

What’s the best packaging material and printing technique to use based on my goals and budget? 

How many boxes do I need? How can I save on costs? 

Can my supplier show or send me a sample? 

Can my supplier produce a prototype?

Shipping

Timelines, courier or fulfillment center requirements

How soon can my supplier deliver the boxes? 

How soon can I ship the boxes after packing?

Should I ship the boxes or work with a fulfillment center?

“Share-worthiness”

Box design, packaging, clear printing, personalized message card and other extras, digital influencers following your brand

Is the box easy to open? 

Is the printing quality crisp and smooth, with readable text? 

Does it contain labels, cards, or other printed materials inside that convey personalization?

Examples of Subscription Boxes

The most sought-after subscription boxes are visually appealing and structurally sound. Although the following examples mainly received good reviews for their content, their designs are also worth studying:

Universal Yums

Universal Yums’ subscription box

Universal Yums’ subscription box—a custom end-open mailer box—features a set of various snack packets from a different country each month. The exterior design features blue-colored sweet treats set on a white background, building on the same colors as the Universal Yums logo. The two-toned design provides a good balance to its multi-colored contents, which include a country map and a guidebook about the featured nation’s top destinations, culture, fun trivia, and a local recipe. The box is available in three sizes: Yum Box with five to seven snacks, Yum Yum Box with 10 to 12 snacks, and Super Yum Box with 15 to 18 snacks. Shoppers can subscribe annually or send it as gifts (once or monthly for three, six, or 12 months).

Jot Coffee

Jot Coffee customized box

Only Jot Ultra Coffee’s rabbit logo in gold foil appears outside the box in solid black. Inlays secure the bottles and a silver spoon. Newer subscription boxes contain dividers to separate the bottles and drinking glasses, which are among the welcome gift options for first-time subscribers. 

Unlike Universal Yums, Jot uses two-sided printing, which gives the box a luxurious feel, although it doesn’t use a rigid box. Subscriptions provide 25% savings on its 200-ml bottles of concentrated liquid coffee.

Gardyn

Gardyn boxes for subscriptions

Gardyn claims you don’t need to have a green thumb to succeed at indoor gardening when you sign up for its monthly kit of salad vegetables you can grow using its proprietary hydroponic system. 

The company uses one rigid box to deliver ABS plastic columns, which hold several “yCubes” or pods with seeds and rockwool—”a natural, rock-based growing medium”—inside (packed in their own box), a six-gallon water reservoir that serves as the base, and other accessories. 

A separate narrower rigid box contains poles that provide simulated lighting for the plants. The Gardyn app guides subscribers through their gardening journey with the help of AI assistant Kelby, which monitors the plant’s health using the cameras on the light poles. 

Subscription Box: History and Forecast

The subscription box trend began at the heels of Netflix’s 2007 launch of its streaming service when Harvard Business School fellow grads Katia Beauchamp and Hayley Barna launched Birchbox in 2009. Subscribers received designer beauty products—mostly in miniature size—for a $10 monthly fee. By mid-2010 onwards, more sellers adopted the concept, offering consumers more product-type subscription options. Ipsy and Dollar Shave became Birchbox’s top rivals.

The COVID-19 lockdowns in 2020 boosted the industry as followers of Instagram and YouTube influencers became captive audiences for unboxing videos. Large companies such as Walmart, Target, and Amazon and niche retailers like Wayfair, which hopped on the trend before the pandemic, drew more subscribers as people turned to safe and reliable shipping of home staples and hobby items when stay-at-home orders were in force.

The International Market Analysis Research and Consulting Group’s latest report shows that the global subscription box market was worth $28.1 billion in 2022 and may hit $73.6 billion by 2028. The report adds that the top challenges facing current and incoming players are fierce competition amid market saturation and a lack of long-term agreements with vendors, which could threaten standardization and spike prices.

How to Sustain Your Subscription Box Business

How to Sustain Your Subscription Box Business

High prices are making 60% of Americans abandon the subscription box habit. Thus, you must make your target market feel they’re getting more value for their money by signing up or staying subscribed. Here are some ways you can activate or reignite the addiction for your recurring box:

1. Reward subscribers

You can integrate a loyalty program into your subscription by providing subscribers with access to free merchandise or priority customer support besides early access to new offers and discounts.

2. Collect and analyze feedback

Focus on the first box and what recipients felt upon receiving it. The American Marketing Association advises subscription box providers to combine “concrete” and “emotion”-related questions: “What did you feel when you saw the box’s contents?” (emotional) and “What were your top three thoughts when you tried the products?” (concrete). Avoid seeking extensive comments about their second box. Instead, build up interest for the next box.

3. Offer a preview about the next box without making them lose excitement

You can inform subscribers in advance about a specific product in the upcoming box but not the entire kit. Rotate the product category or any aspect of the box that you’d like to preview every month.

4. Diversify

If you’re not a brand owner but depend on suppliers for your subscription box’s contents, you may consider diversifying your offers just like what leading providers are doing. For instance, Blue Apron has launched one-off party boxes for Thanksgiving and special occasions and an online cookware and wine shop.

5. Keep a tab on trends

Hyper-personalization, higher demand for men’s boxes, and influencer marketing will continue to prevail in the subscription box sector in the short term. Stay abreast with new developments, including smart packaging technology. Examples include QR codes to access digital content describing the product or augmented reality, active (shelf life-extension) packaging, as well as radio frequency identification, and embedded barcodes to prevent tampering and counterfeiting.

Create FOMO with Unforgettable Custom Subscription Boxes

Create FOMO with Unforgettable Custom Subscription Boxes

Consumers can fear missing out on your subscription box with the help of targeted messages and customized packaging. But since the unboxing experience is the main draw of your subscription offer, getting your packaging right becomes the top priority.

Refine Packaging can assist from conceptualization to mass box production. We aim to provide as many options as possible and simplify the process so you can see your idea materialize in the shortest time possible.

Select from our array of custom box industries and products, or let us know your concept so our designers can work with you. We use various printing techniques and offer 2D and 3D mockups of your packaging. Our team can send you a sample so you can verify if the prototype matches your vision.

But don’t just take our word for it—discover how the Refine Packaging process has delivered successful customer stories for 1,000s of satisfied brands and their clientele. Contact us for a free quote today, and our packaging specialist will connect with you shortly.

The post Subscription Box Packaging Design Essentials You Need to Know appeared first on Refine Packaging.

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Everything You Need to Know About Kraft Paper Boxes https://refinepackaging.com/blog/kraft-paper-boxes/ Wed, 28 Dec 2022 20:01:01 +0000 https://refinepackaging.com/?p=2244 Traditional product packaging materials have been harmful to the environment. However, the increasing environmental awareness among consumers has pushed brands to turn to sustainable alternatives such as kraft paper boxes. Implementing green packaging in your brand’s operations is a necessity now more than ever. In this guide, you’ll find out why.  What is Kraft Packaging? […]

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Traditional product packaging materials have been harmful to the environment. However, the increasing environmental awareness among consumers has pushed brands to turn to sustainable alternatives such as kraft paper boxes.

Implementing green packaging in your brand’s operations is a necessity now more than ever. In this guide, you’ll find out why. 

What is Kraft Packaging?

About 32% of all plastic used in the packaging industry won’t end up in the trash. The problem with that is plastic takes hundreds of years to decompose. In other words, aside from the ones that have ended up in the incinerator, every piece of plastic ever manufactured still exists to this day.

Kraft is an eco-friendly alternative to plastic packaging and might be the world’s answer to the ever-growing plastic pollution. It is a common material used for packaging products in industrial and commercial operations. Kraft packaging is made from a renewable resource, which is biodegradable and recyclable. However, unlike regular paper, kraft paper can be made from any type of wood species.

During the kraft process, the natural wood is ground into a pulp and then treated with white liquor, which is a mixture of sodium hydroxide and sodium sulfide. It separates the lignin and the cellulose. Due to its reduced lignin and high sulfur content, kraft paper is very sturdy.

The kraft process is better for the environment, as it requires fewer chemicals, which can be recovered and reused without affecting the quality of the output.

Kraft has a natural brown color because of the wood pulp. Although it can be bleached, this process can weaken the fibers that make the material strong. The extra bleaching step can also drive up the manufacturing costs of the kraft packaging. 

Regular Paper vs. Kraft Paper

Features Regular Paper Kraft Paper
Types of wood Specific wood species All types of wood species
Recyclable Yes Yes
Tear resistance Low High
Versatility High High
Carbon Footprint High Low

Kraft papers are arguably more sustainable and eco-friendly than regular paper materials. The kraft process is a self-sustaining method used to produce kraft papers and boards. Any type of wood can be used in this method, including pine and bamboo, which aren’t options for traditional paper making.

Since the kraft process results in lower lignin and higher sulfur content, kraft paper is sturdier than regular paper. It holds up well against heat, moisture, grease, and rough handling during shipping, making it a superior choice when it comes to packaging. It can be used to store food and beverage, cosmetics, appliances, and various other products.

Compared to general packaging materials such as plastic, kraft paper is more affordable. Despite its strength and thickness, it won’t add much weight to your package, allowing you to save on shipping costs.

The growing demand for kraft paper and eco-friendly packaging might further reduce their costs in the years to come.   

Benefits of Kraft Paper Packaging

benefits kraft paper packaging boxes versatile durable eco-friendly cost-effective customizable print-friendly

Why are so many businesses willing to switch to kraft paper boxes packaging? Aside from the rise in demand for sustainable packaging, using kraft has a range of advantages.

1. They Are Versatile

From envelopes and food-grade boxes to tuck-top kraft boxes and folding cartons, kraft paper can be turned into all kinds of packaging materials. No matter what type of product you sell, you’d have the option to use some form of kraft paper packaging.

If what you need isn’t available on the market, you can have custom packaging to fit your products.

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2. They Are Durable

Kraft paper boxes packaging is very strong and robust. It can withstand rough handling and shuffling in transit, which enables brands to protect delicate products from damage.

Natural kraft paper lasts longer than its recycled alternatives because it mostly contains pure wood pulp. The raw materials are harvested from tree trunks and contain high concentrations of fiber. Recycled kraft paper will usually contain bark and other materials, which reduces its strength.

Although it’s durable, kraft tends to lose its strength when exposed to water. Thus, it’s usually treated with special resins when used to wrap wet products.

3. They Are Eco-Friendly

Kraft packaging reduces your carbon footprint because it is 100% eco-friendly. Even if it isn’t segregated in the trash, the kraft material will decompose in the landfill in a matter of weeks, leaving no negative impact on the environment.

Take note that kraft paper must be free from any plastic films and special resins if you want it to be 100% compostable. Let’s say you use kraft cut-out windows for your product packaging. Adding a non-compostable material, like a gloss lamination, over that cut-out space won’t make your packaging 100% eco-friendly.

Instead, you can leave that cut-out space open. Your customers can have a closer look at your products, while you stay true to your promise to deliver their goods in eco-friendly packaging only.

It’s also a recyclable material. You can recycle old kraft boxes and turn them into new packaging.

4. They Are Cost-Effective

Natural kraft paper is more affordable than plastic packaging. Even though they are sturdier than regular paper, their strength and durability don’t add to their weight. The kraft material won’t cost a lot of money in terms of shipping.

Buying kraft boxes wholesale can deliver a great deal of relief to a small or medium-sized business. The prices are significantly lower if you buy in bulk.

5. They Are Customizable

paper kraft packaging box customizable to product logo color artwork

Paper kraft packaging can be manufactured in a variety of colors, dimensions, and shapes. Also, natural kraft paper is print-friendly. Using modern printing machinery, you can personalize your packaging in a variety of ways. You can print logos, attractive designs, and other product details directly on the material.

Custom kraft boxes with personalized prints usually cost extra money. If you want to personalize your boxes without spending too much, you can decorate them with stickers, ribbons, and stamps instead.

6. They Are Print-Friendly

As mentioned, kraft paper boxes packaging supports varying printing techniques, including digital printing and lithography. You may also use embossing and foil stamping techniques to enhance the look of your brown paper kraft boxes.

Whether you want to use soy-based or water-based ink, your prints will come out clearly on the kraft material. You can grab the attention of consumers and increase the promotions of your product. 

Color Classifications of Kraft Paper Boxes

Kraft paper boxes have a natural brown hue. However, this natural hue can be turned into white and other colors through bleaching and other chemical processes.

1. Brown Kraft Paper

Natural kraft paper is dark brown with visible impurities on the surface. If you bleach kraft, you can reduce those impurities and brighten the color. However, you’ll reduce its strength in the process. Hence, for shipping boxes and outer layer packaging, which protect your products from dust and moisture, natural brown kraft paper is more ideal.

2. Black Kraft Paper

Black kraft paper has a smooth surface with a slight glossy sheen. It is used mostly as backdrop for picture frames because of its sleek and professional appearance. Sometimes, it’s used for bulletin boards, banners, and wrapping.

3. Bleached Kraft Paper

Naturally brown kraft paper can be bleached to produce a lighter color. This type of kraft paper is often used in the restaurant industry as a cost-friendly alternative to linen tablecloths. It can also be used as wrapping paper for packages.

Although the bleaching process may weaken the fibers that make kraft paper durable, there are other ways to lighten the material without affecting its strength.

4. Single-Sided Smooth Kraft Paper

This type of kraft paper has a smooth and bright side, which has minimal impurities. The other side has that brown hue that kraft paper is known for. It also has the impurities of natural kraft paper. 

Types of Kraft Paper Packaging

types of kraft boxes and kraft paper packaging virgin recycled mixed

There are different types of kraft paper packaging on the market. In general, these packaging materials are very sturdy. However, their strength and application may depend on the source of the wood as well as the manufacturing processes used.

1. Virgin Kraft Paper

Virgin kraft packing is made from raw wood pulp. This natural wood is harvested straight from the tree before it is manufactured into brown paper.

Even though virgin kraft paper isn’t very thick or heavy, it has high tear resistance and stiffness. It is an ideal packaging material for heavy-duty applications and is used to make packaging tapes, corrugated mailer boxes, and more.

The naturally brown hue of the kraft paper adds to its uniqueness, making it look rustic and homemade. Plus, unlike whiter packaging alternatives, the rough handling process isn’t as obvious on kraft paper boxes.

2. Recycled Kraft Paper

Coated recycled board is made of recycled content, such as cardboard boxes, books, and kraft materials. They are reduced into pulps before they are turned into recycled paper.

Once kraft paper is recycled, it won’t be as sturdy and tear-resistant as virgin kraft paper. It is great for products that don’t require high tear resistance like cereal boxes, paper bags, and paper cans.  

3. Mixed Kraft Paper

Mixed kraft papers are used for postage boxes and cardboard envelopes. As its name suggests, mixed kraft paper is a blend of sorts. It contains recycled and virgin pulp, which makes it as sturdy as natural pulp. It’s cheaper and more eco-friendly because it contains recycled materials. 

Kraft Paper Packaging Designs

What is kraft paper used for in packaging? Kraft paper boxes packaging is incredibly diverse. From bags to boxes, here are some unique packaging and gift box ideas that you can use with kraft materials.

1. Countertop Display

Businesses with brick-and-mortar shop locations use countertop displays to entice customers to buy more. At supermarkets, makeup stores, and confectionery shops, these are the little containers you’ll see at the counter. These kraft display boxes don’t take up a lot of space. They can hold several small-sized products, which are often very enticing.

With their eye-catching designs and styles, countertop boxes are meant to grab the attention of consumers while they’re checking out. They can also feature product-related information that may influence the purchasing decision of prospects.

2. Food-Grade Boxes

kraft paper food packaging for food-grade boxes

Kraft paper food packaging comes in a wide array of designs to fit a variety of food products. Salad containers, for instance, have at least one big clear window and side buckles to prevent your greens from spilling out.

Takeaway containers, like gable boxes and food bags, may have protective films like oil-proof lamination and heat-retaining coatings to keep the food fresh inside and prevent the grease from seeping into the paper. They may come with flaps that can be ripped out.

By using food-grade kraft boxes, restaurants and fast-food chains can reduce their plastic waste. They can reduce costs as well. 

3. Paper Bags

kraft paper gift bag greaseproof waterproof finish

A kraft paper gift bag may have greaseproof and waterproof finishes to accommodate homemade products such as greasy food and baked goods. Apart from the natural brown color, a paper bag of this type is available in a wide array of colors.

4. Magnetic Boxes

Built with magnetic flap closures, these kraft paper boxes look very sleek and luxurious. You can add custom foam or silk inserts to protect fragile products like porcelain figurines, silverware, and more. This extra step you take to include add-ons can elevate the appeal of your product and improve the brand experience.

5. Jewelry Packaging

For businesses selling handmade jewelry and accessories, kraft jewelry boxes are an affordable and creative way to ship your goods to customers. Adding a foam insert to your kraft box can help protect the delicate trinket inside.

You can have the traditional styles of jewelry boxes, which come with a solid lid that covers part of the base. If you’re willing to spend extra, you can have custom kraft boxes with clear lids. You can also use black kraft boxes. They have a sleek and simple natural look that seems timeless and premium.

6. Pop-Up Tubes

Unique product packaging can give you a distinct advantage in the market. It can get people talking. Pop-up tubes usually have two thermoformed lids that go on each side. Apart from giving the tube structure, the lids also help preserve the flavors of your candies, cookies, spices, and other treats.

7. Tube Packaging

rigid kraft cardboard packaging tube with inserts

Rigid kraft cardboard can be turned into tube packaging, which can be used to store t-shirts, jeans, and accessories. Its sturdy walls are great for protecting glass bottles like essential oils, cosmetics, and other products. For fragile goods, you can opt to add a foam insert to ensure that your glass bottles stay secure at all times.

Unlike your average folding box carton packaging, this rigid kraft cardboard tube will retain its shape no matter how rough it’s handled during shipment. They are long-lasting and reusable.

8. Cut-Out Window Boxes

cut out window boxes for eco friendly packaging

Clear plastic windows won’t make your packaging 100% eco-friendly. Instead of adding a see-through plastic over your cut-out packaging, leave the window open. It gives your customers a glimpse of the product inside. It can be used to wrap lightweight products such as hair clips, phone accessories, and other tiny trinkets. It can also be used to secure more delicate products like scented candles, mugs, and wine glasses.

9. Resealable Pouches

resealable pouches from kraft paper

Resealable pouches can be made with kraft paper, too. They are great for storing lightweight goods like loose teas, herbs, spices, and dried fruit.  Like the food-grade boxes, they may have an optional clear window. Some may have aluminum foil included, which prevents moisture from seeping into the package.

10. Gift Boxes

Kraft gift boxes come in many shapes, sizes, and designs, such as kraft pillow boxes. These little containers form a curved pillow shape once you stash small gifts inside. A two-piece kraft gift box, on the other hand, has a lid that goes over and fits the tray tightly.

Bigger kraft gift boxes may contain inserts to divide and secure the products inside. Like other kraft packaging options, you’re free to customize them using creative prints to enhance the unboxing experience for customers.

11. Sliding Boxes

Sliding boxes can be used to hold a variety of products, including silverware, clothes, and accessories.

Retailers use kraft sliding boxes to give the customer a unique unboxing experience. If your box is designed to slide open from one side, you can attach a ribbon or a rope pull to the drawer so it’s easier for customers to open the box. An alternative would be a finger notch cut. You can add this to the side of the drawer that opens to ensure a fun and hassle-free unboxing experience.

12. Corrugated Shipping Boards

kraft corrugated boxes for shipping made with multiple layers of kraft paper

Kraft corrugated boxes are made of multiple layers of kraft paper. A corrugated board has two thicker outer layers called liner boards. Sandwiched between them is a thinner fluted corrugated sheet, which makes the board highly impact-resistant.

When it comes to wholesale packaging, a kraft shipping box is more ideal than a regular cardboard box. Its tough structure enables you to ship out products safely to consumers. Corrugated boards are used for packaging household appliances, auto parts, and more.

13. Wine Boxes

Custom kraft boxes designed to fit standard wine bottles can give your products a rustic and charming appeal. They may have clear or cut-out windows that show the wine labels. They also have sturdy handles for easy transport.

These wine boxes are great for holidays and special occasions. You can use them to gift your friends and loved ones with their favorite bottles of wine.

14. Mailer Kraft Boxes

kraft mailer boxes for shipment and secure transportation

Kraft boards can be turned into all kinds of mailer packaging. These boxes are designed to hold and secure a variety of products inside. Unlike your regular shipping boxes or gift boxes, mailer kraft boxes have extra flaps that prevent the products from spilling out during transport.

Printing Techniques for Kraft Packaging

Kraft paper boxes packaging is compatible with most modern printing machinery and techniques. Due to the thickness of kraft material, your inkjet and laser printers might not be the most suitable choice.

Just remember that the results will depend mostly on the printing material you use. Hence, take a close look at the quality of the paper. Make sure to assess its surface and determine whether it creases, cracks, or stains easily. Additionally, try to ask about its physical properties, such as its printing performance, absorption, and optical properties.

Many printing companies would use different printing techniques to achieve the desired colors and designs on the kraft paper boxes material.

Here are the most widely used printing techniques for kraft paper boxes packaging:

1. Flexography

Flexography is a common printing method used on kraft boxes, particularly stand-up pouches. However, it can be used to print on corrugated boards as well. It uses light-sensitive polymer instead of plates to print on kraft cardboard.

Modern flexography machines have built-in die-cut and lamination. This makes it easier to laminate or cut kraft boards. Just remember that die-cutting and laminating kraft boards might cost you extra because of their thickness.

2. Offset Printing

Another widely used printing method that works well on kraft boxes and other forms of kraft packaging is offset printing. Also called offset lithography, this method uses printing plates to transfer an inked image to a rubber blanket before printing it on a kraft material. The printing plates are made of zinc or aluminum.

This type of printing technique utilizes oil-based inks, which are suitable for highly absorbent kraft materials. Using oil-based colors, you can have full-colored designs on your packaging. 

Inks for Printing on Kraft Paper

inks for printing on kraft paper quality of kraft board impacts ink color

What colors can you print on custom kraft boxes? The quality and type of kraft board you use will affect the colors of the ink. As a textured and absorbent material, it tends to soak up the ink and reduce its colors.

Since kraft is inherently darker in color than regular paper, some inks might appear more muted on the brown paper.

In general, you should avoid light colors like yellow, cream, and light pink. These colors won’t show up well on the brown paper kraft material. Once you print lighter tones on the board, the absorbent material will soak up the ink. The colors will lose their saturation or intensity. In some cases, the colors might appear differently on the kraft paper or board.

Here are the best colors for kraft material: 

1. Black

All colors will appear slightly muted on kraft paper—except for black. It is less likely to be affected by the natural color of kraft. It is your best choice if you’re printing on kraft material.

2. Darker Tones

Aside from black, darker tones like blues, purples, and greens will look exceptional on kraft materials. Their high saturation and deep colors will appear crisp against the dark brown color of your packaging.

3. Neon Inks

Neon and fluorescent inks, on the other hand, are viscous, which means they sit on the thick kraft board instead of seeping into it. Simply put, neon colors can retain much of their vibrancy when they are printed on kraft boards.

4. White Ink

If you’re printing on kraft paper, white ink is a good option. It looks bright and vivid on your brown packaging, which should draw the attention of your target customer. It gives your packaging a clean and modern look, adding to the rustic appearance of your kraft gift boxes.

This is a relatively new packaging trend. While it is new, you might as well join in and gain a competitive edge.

As with other colors, the quality and opacity of your ink, as well as the material of your kraft box, will determine the final look. 

What Makes Kraft Paper Packaging Eco-Friendly?

What Makes Kraft Paper Packaging Eco-Friendly

Sustainability in packaging isn’t just about having all-natural raw materials. The environmental impact of the production process, as well as the reusability and recyclability of the material, determines the sustainability of the packaging.

1. Materials

Kraft packaging is manufactured using all-natural wood fibers. Although trees are renewable resources, the sustainability of kraft paper also depends on the source of the materials. Ideally, wood fibers should be sourced from a responsibly managed forest.

By looking for the Forest Stewardship Council certification, customers can make sure their kraft gift box packaging is sourced from responsibly managed forests.

2. Production Process

The manufacturing process itself should be another important consideration when it comes to choosing sustainable packaging. How much energy is needed to produce it? How much pollution is created as a result?

To create paper kraft packaging, natural wood fibers have to undergo the kraft process. Compared to other paper manufacturing processes, it requires fewer chemicals. As mentioned, the chemicals used in the production of paper kraft packaging can be recovered and reused, making this process a self-sustaining one.

As for the excess byproducts of the process, tall oil and turpentine, they can be used to manufacture other items.

3. Reusability and Recyclability

The final output of the kraft process, which is the kraft paper itself, is reusable and recyclable. For instance, at home, consumers can reuse their kraft cardboard boxes for storage or transport of household items. They can also be recycled and turned into new packaging materials. 

What is FSC-Certified Kraft Paper?

The Forest Stewardship Council sets standards for sustainable forest management. In North America alone, around 168 million acres of forestland are FSC-certified.

FSC ensures that landowners and wood product manufacturers adhere to responsible forestry practices that include:

  1. Protecting the water quality
  2. Avoiding hazardous chemicals
  3. Protecting the woodlands and natural forest covers
  4. Safeguarding the rights of local communities and indigenous people
  5. Reducing clear cutting
  6. Saving wildlife habitats
  7. Promoting transparent governance

Any product that bears the FSC label, including kraft paper packaging, certifies that it is sourced from responsibly managed forests. That means consumers will be able to trace the raw materials that were used to create the kraft gift boxes, as well as the forest where they were harvested from.

In a survey, 76% of retailers and non-manufacturers claimed that the FSC certification adds value to their products. About 88% of them agree that the label helps them convey their corporate social responsibility initiatives to their target audience. Also, 88% of them say that the certification helps them build a positive corporate image. 

What Do Consumers Think of Sustainable Packaging?

Sustainable packaging is important for a modern business because it helps the environment. The world is producing so much plastic, which only ends up in landfills or in our oceans.

Here are some figures from Ocean Conservancy that should concern you:

  • 2.5 billion metric tons of solid waste is manufactured globally
  • 275 million metric tons consists of plastic
  • 150 million tons of plastic is stuck in marine environments around the world
  • 8 million tons of plastic enters the oceans every year 

Now more than ever, customers are knowledgeable and aware of the impact of businesses on the planet. To gain the trust of an increasingly eco-conscious market, setting up green initiatives should be a priority in business.

In a study, Trivium Packaging found that 74% of customers are willing to pay extra for products that have green packaging. Of that number, about 25% said that they are willing to pay more than 10% for sustainable packaging.

Nearly 50% of consumers avoid harmful packaging like plastics. Of that number, 68% associate plastic with ocean pollution, which isn’t wrong.

Shifting to sustainable and eco-friendly alternatives in industrial and commercial operations can drastically change the amount of plastic entering the oceans. You can be part of that solution by using kraft paper boxes for your packaging needs. Eco-friendly packaging shows consumers that you care about the planet. 

Kraft Paper Market Updates and Trends

Kraft Paper Market Updates and Trends customer habits paper box packaging and sustainability

Due to changing customer habits and sentiments, there is an increase in support for the recycling process and demand for sustainable packaging. That includes kraft boxes.

The global market for kraft paper boxes packaging will be worth $22.38 billion in 2028, analysts say. This reflects a 3.8% compound annual growth rate from 2020. Its growth will be driven mostly by this demand for sustainable and recyclable packaging solutions.

Little by little, kraft paper is becoming a primary packaging solution for end-use industries, such as food and beverage, automotive, pharmaceuticals, and cosmetics.

North America is expected to have the largest revenue share in the global market. Its thriving food industry will fuel this growth, along with increasing paper recycling practices in the region.

Build a More Sustainable Future with Kraft Paper Packaging

The commitment to sustainable business packaging is greater than ever. Although the world can’t completely eliminate plastic waste and plastic pollution any time soon, using kraft paper boxes packaging as much as you can and implementing greener alternatives into your operations is a step in the right direction. You might as well do your part to save the environment and the communities you serve.

Refine Packaging is the top choice for the world’s Inc 5000 and Fortune 500 companies. With super fast production times, affordable pricing, and a sky’s the limit attitude, we’ll help you turn your custom kraft packaging into a competitive differentiator. Contact us today and a dedicated packaging specialist will guide you through every step of the custom packaging process without breaking a sweat.

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Stock Packaging vs. Custom Packaging: What’s The Difference? https://refinepackaging.com/blog/stock-packaging-vs-custom-packaging/ Mon, 28 Dec 2020 17:32:39 +0000 https://refinepackaging.com/?p=1987 You’ve created an amazing product. Now it’s time to get it into the hands of eager customers.  You’ve made countless decisions already, but now is the moment of truth. It’s time to decide on something that could make or break your customer’s first impression about your products. Should you choose stock packaging or custom packaging?  […]

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You’ve created an amazing product. Now it’s time to get it into the hands of eager customers. 

You’ve made countless decisions already, but now is the moment of truth. It’s time to decide on something that could make or break your customer’s first impression about your products.

Should you choose stock packaging or custom packaging

It’s a difficult decision to make. Especially when you consider that:

  • In a Dotcom Distribution study, over 60% of those surveyed said that gift-like packaging gets them excited about what they ordered.
  • 40% of these online shoppers said they would be more likely to purchase from a retailer again if the retailer used premium packaging.

By understanding the differences and the pros and cons of stock and custom packaging, you’ll be able to confidently make this decision and give your product the best possible impression on your customers. 

Here’s what you need to know before you decide on either stock packaging vs custom packaging

What is Stock Packaging?

Stock packaging is pre-made, generic packaging that has little to no customization to its size, color, shape or finishing. Stock packaging can be produced inexpensively in bulk quantities, although it is limited to standardized box sizes, colors and styles that do not reflect a brand’s unique messaging or identity.

what is stock packaging

Stock packaging is readily available packaging that’s easy to access and use right away. It’s often the default choice from shipping warehouses. Stock packaging, as its name implies, comes “as is” with little to no customization available. Since it’s not designed specific to your needs, it will have a basic and generic look and feel to it. 

You’d want to use stock packaging if you urgently need to get your product into consumers’ hands and you’re not concerned about the impression your packaging will have on your customers.

Stock packaging is fast, freely available and comes in different sizes and shapes (all of which are very broad and not specifically tailored to your product). It’s also economical, so if you’re looking for ways to save money, stock packaging just might be your solution.

What is Custom Packaging?

Custom packaging is packaging that is uniquely tailored from scratch around a company’s specific needs, instead of using a standard or pre-made box or package that a product might fit inside. The custom packaging process includes modifying a package’s shape, size, style, colors, material, varnish and other specifications. 

when to use custom packaging over stock packaging

Custom packaging is essentially everything that isn’t stock packaging.

Imagine that your product has a unique size or shape. You may want retail packaging that’s specifically designed to highlight the product’s shape and house the product snuggly and securely. Custom packaging can help you do just that.

In fact, if all you want is a plain white box, although it sounds broad and generic, you’d be surprised to learn how few suppliers of stock packaging actually have the exact box dimensions you need.

Custom packaging is also available in a wide range of shapes and sizes and you can customize nearly every facet of it – and not just in terms of the design, but also added printed effects that make your brand and product truly stand out and leave a lasting impression.

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Even if you don’t want all the “bells and whistles” that custom packaging can offer – customizations like matte or gloss lamination, foil stamping, embossing or debossing or spot UV  – it may still be a good idea to opt for custom packaging.

Just search for “unboxing” on YouTube and you’ll see how much people obsess over beautiful custom packaging. In a recent Dotcom Distribution study, 50% said gift-like or branded packaging makes them more likely to recommend a brand to others.

Suffice it to say, custom packaging is an easy way to spike interest in your products and build excitement around your brand.  

Stock Packaging vs. Custom Packaging: When To Use Each One

stock packaging vs custom packaging pros cons each

With all these pros and cons for stock packaging vs. custom packaging, you may find it difficult to truly narrow down when you’d want to use each type of packaging.

To make it easier for you, we’ve compiled a list of instances where one option is likely better than the other. 

You should use stock packaging when: 

  • You want to test out different marketing options and don’t want the expense and time of custom printing until you’re ready for it.
  • You’re a startup on a tight budget and are looking for an economical way to conduct market tests or do other promotions.
  • You’re faced with production shortages and need to get the available product out the door ASAP. 
  • You’re preparing trade show samples to be given out to attendees.

As you can see, the name of the game with stock packaging is that it’s quick, cheap, easy to obtain and almost certainly available. 

You should use custom packaging when: 

  • You have a luxury product and you want to create a sophisticated look.
  • You want to take full advantage of custom box design or shape options for your product.
  • You want users to unbox your product on social media and share their reactions
  • You need or want packaging that’s unique and beyond the ordinary and you’re prepared to pay more for nearly limitless customization options.
  • You have a large volume of printed packaging needed and you want every facet of your packaging production to be tailored to your specific needs. 
  • You have a subscription box service or an ecommerce type of service and you want to highlight your product in a unique way.

Stock packaging may be cheap, fast and easy, but you lose a lot of things you may not have even considered when you choose to go with out-of-the-box packaging.

With custom packaging, you open up a whole world of design and personalization benefits. There are flexible printing techniques and tools that you can utilize to deliver an impressive customer experience. Every angle of the package, and even the material itself can be printed, embossed, highlighted, glossed and so much more in order to make it stand out from the competition. 

The Bottom Line on Stock Packaging vs. Custom Packaging

custom packaging customizations
As you can see, the “debate” on stock packaging vs. custom packaging is really not much of a debate at all. When you consider the stark differences between what stock packaging brings to the table, and what you can have with custom packaging – there really are times when one is a better option than the other. 

When it comes to choosing custom packaging, it’s vitally important to do it right. At Refine Packaging, we have years of experience creating custom packaging for all types of products, sizes and configurations.

The world of custom packaging can be confusing and overwhelming for a first time product designer, and even if it isn’t your first product design rodeo, it’s still nice to have a knowledgeable team of experts on your side to help guide you and provide advice.

Whether you already have an idea in mind or you’d like suggestions, our team of artists is trained in a variety of styles and mediums, and can maneuver easily across different graphic styles to create a look that accurately captures your idea and your product in one complete design.

The team at Refine Packaging is eager to help you take the next step with your custom packaging and walk you through the process so that you can have packaging that perfectly exemplifies and embodies the best features of your product and your brand.

Contact us today for a free, no obligation quote on your custom packaging needs and we’ll work with you to create a look and a package that brings together the very best of your brand personality, social appeal, and quality product design to create a look that is unmistakably your own. 

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What is Kraft Paper? Discover the Unique Eco-Friendly Benefits for Durable Packaging https://refinepackaging.com/blog/what-is-kraft-paper/ Thu, 24 Dec 2020 14:38:36 +0000 https://refinepackaging.com/?p=1979 Sustainable packaging is booming, with no signs of slowing down. People are aware of the environmental impact of packaging and waste. It’s becoming increasingly important to take a more eco-friendly approach. In a recent DotCom Distribution study, 57% of respondents said that green packaging is important to them. For business owners looking to make a […]

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Sustainable packaging is booming, with no signs of slowing down.

People are aware of the environmental impact of packaging and waste. It’s becoming increasingly important to take a more eco-friendly approach. In a recent DotCom Distribution study, 57% of respondents said that green packaging is important to them.

For business owners looking to make a great impression with their custom packaging but still minimize waste, kraft paper is an excellent and versatile choice.

Kraft paper offers numerous benefits and can be a more environmentally-green option for your business.

So, what is kraft paper? How is this paper made? How can you use brown kraft paper packaging in your environmentally-conscious business? 

Let’s take a closer look. 

What is Kraft Paper?

Kraft paper, also known as kraft, is a strong paperboard material that’s composed of chemical pulp produced in the kraft process. Kraft paper is a commonly used material in ecommerce and food packaging products due to its durability, elasticity and environmentally friendly benefits.

How Kraft Paper Is Made

how is kraft paper made printing packaging

Kraft paper was invented in 1879 by an individual named Carl Dahl. He chose to give his newly created paper the name “kraft” – the German word for strong. 

You may not realize it, but kraft paper packaging is already a well-known part of the printing and packaging world. From serving as a strong filler in the packages you receive, to eloquently wrapping gift boxes, it’s hard to find a package that doesn’t use this durable paper in some form or fashion when it comes to sustainable and eco-friendly packaging.

But how did it come about?

Paper involves a process that converts wood into wood pulp and from there, into paper. Wood pulp is held together by lignin, which is a type of cellular structure, and cellulose. Lignin, owing to its structure, doesn’t exactly make a good paper, but cellulose does. That means there needed to be a way to separate the lignin from the cellulose.

What Mr. Dahl discovered was that if he “cooked” the wood chips in a chemical composition made up of sodium sulfide and sodium hydroxide, those tough lignin fibers would break down and break apart from the cellulose. From there, the remnants could be screened through a mesh to remove larger pieces and then made into paper.

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Now, although this cooking process separates the lignin and the cellulose, it doesn’t remove them all entirely. This is how kraft paper remains so strong. There’s still lignin content in the paper pulp mixture, and there’s also a lot of sulfur in the mix. Both of these components together add to the strength of kraft paper.

The color of brown kraft paper comes as a natural product from the wood pulp. If kraft paper were to be bleached, that would not only increase the cost to produce it, but would also weaken it by destroying those fibers that make it as durable as it is. It is, however, possible to have bleached (white) kraft paper that is stronger than conventional paper. Bleached kraft paper is also important if you want to protect your product packaging against yellowing over time. 

So what are the benefits to using kraft paper in your product packaging? Here are just a few reasons to consider making kraft paper your packaging of choice.

Benefits of Using Kraft Paper in Custom Packaging

benefits kraft paper boxes custom packaging

Now that you better understand how kraft paper is made, the next question is, what can it really do for your business? 

Kraft Paper Adds Natural Beauty with a Timeless Appeal 

If you’re looking for a great way to position your business as a natural champion of the environment, kraft paper has a simple, appealing and primitive look that can help you achieve that goal. It stands out from mass-produced paper packaging simply because of its more rustic nature. 

Looks aside, kraft paper also doesn’t add much in terms of weight to your custom boxes, but still surrounds it with excellent durability. That means that you get the benefits of a package that can withstand rougher handling and shuffling, but won’t cost much in terms of shipping rates

You’ll also be glad to know that kraft paper is recyclable. Kraft paper degrades naturally and has no negative environmental impact. It degrades within just a few weeks, but it can also be saved and reused, helping to maintain your brand credibility as a company that’s forward-thinking and that cares about their impact on the environment. 

Kraft Paper is Extremely Durable for Custom Kraft Boxes

brown kraft paper boxes durable

The way that kraft paper is made helps to make it inherently strong. But it can be made even stronger and better by coating the resulting pressed paper with PE or polyethylene. This also helps protect the kraft paper from moisture and bacteria, although one downside is that this coating does affect the ease with which it is recycled. 

If you need even greater durability, you can use several layers of kraft paper to create even tougher kraft boxes for your packaging. 

Brown Kraft Paper is Good for the Environment

Unlike the processing that occurs with regular paper manufacturing and printing, kraft paper follows a much simpler process using fewer chemicals. In addition, these chemicals can be recovered, recycled and reused without any loss in quality. The remaining byproducts of the kraft process are tall oil and turpentine, which can be used in the manufacturing processes of other items. 

Kraft paper can also be made from different kinds of wood. Certain woods like bamboo and pine aren’t often used in the making of traditional paper. Pine is too resinous and bamboo takes a long time to be correctly processed which makes it cost prohibitive for most ordinary uses. However, both of these types of common woods make excellent use of the kraft paper process.  

In the end, brown kraft paper and the process that goes into making it is self-sustaining and for those parts that aren’t, they can be reused, making it a great option for businesses that need durability but still want to highlight their green manufacturing processes

How to Get Started with Kraft Paper Packaging

get started kraft paper packaging

As you consider kraft paper among the different types of packaging and printing possibilities like folding cartons and corrugated boxes, it’s understandable to have questions. Fortunately, you have a knowledgeable, experienced ally on your side who can help you navigate the printing and packaging process from start to finish.

At Refine Packaging, we know that you have many different options for how to prepare, print and package your product. We also understand that you want to keep costs low but still create an affordable, beautiful presentation for your customers.

If you’re interested in using kraft paper for your company’s custom kraft packaging boxes, talk to us first. We have the skills, expertise and equipment necessary to take your product packaging from a conceptual vision to a finished product ready to be unboxed by your customers.

Everything we do is meant to enhance the quality and perception of your product, so no matter what you’re selling or what industry you’re in, our knowledgeable packaging professionals can work with you to better understand your vision and make your packaging come to life.

Whether you want to create a natural, environmentally-friendly and attractive package or you want to showcase your forward-thinking, eco-minded mission, kraft paper is a great way to show off the simplicity, “homemade-ness” and organic qualities of your product, all in one  concise packaging design.

Who knew simple kraft paper was capable of so much? 

Get Your Free Estimate for Your Product Design and Packaging

Read our A-Z packaging terms and glossary to help you get up to speed with industry terminology as you create your own custom boxes.

Contact us at Refine Packaging today to learn more about this or our many other packaging options for your product.

We also have a team of talented artists on staff who can properly design your sustainable packaging in a way that accurately and fully reflects your brand, your story and your business perception so that your product stands head and shoulders above that of your competition. 

Reach out to us today for a free, no obligation quote and to learn more about our comprehensive packaging and printing design services.

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What is Corrugated Packaging? How Corrugated Packaging is Made & When to Print with Corrugated Material https://refinepackaging.com/blog/what-is-corrugated-packaging/ https://refinepackaging.com/blog/what-is-corrugated-packaging/#respond Wed, 23 Dec 2020 02:08:08 +0000 https://refinepackaging.com/?p=1936 Corrugated packaging is everywhere. More than 95% of all goods consumed in North America are packaged and transported in corrugated packaging. Corrugated boxes are universal – both at work and at home. A true staple of the retail world. But what exactly is corrugated packaging? Why is corrugated material so commonly used? And when should […]

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Corrugated packaging is everywhere.

More than 95% of all goods consumed in North America are packaged and transported in corrugated packaging. Corrugated boxes are universal – both at work and at home. A true staple of the retail world.

But what exactly is corrugated packaging? Why is corrugated material so commonly used? And when should corrugated packaging be used? 

What is Corrugated Packaging?

Corrugated packaging is a durable, cost-effective, and versatile packaging material that’s made from 3 or more sheets of corrugated fiberboard (also known as container board). Corrugated boxes are made from a flat material called linerboard and a medium, which is paper that’s formed into flutes and glued between linerboard.

Who Invented Corrugated Packaging?

who invented corrugated packaging fiberboard

Corrugated packaging as we know it goes back more than a century, born from the need to package and store goods for a longer period of time.

In 1856, Healey and Allen, two Englishmen, secured a patent for the first known use of corrugated paper. Using two fluted rolls, corrugated paper was fed through a hand-cranked machine, creating fluted paper lining that could be placed in hats.

But corrugated paper for hats is one thing, and corrugated packaging for transporting products is completely different. An American named Albert S. Jones is responsible for this combination, and was the first person known to use corrugated paper to wrap fragile items like bottles and other easily breakable goods in a similar way that corrugated packaging is used today. 

How is Corrugated Packaging Made? 

corrugated packaging cardboard process

The process for creating corrugated packaging hasn’t changed much since its humble origins in the 1850s.

With corrugated packaging, two sheets of flat paper known as liners or linerboard, are glued to a corrugated inner material called fluting.

Together, these distinctive layers are stronger than they would be if they were used separately. If you look closely at corrugating packaging, you can see a type of weave pattern. This is what adds structure and stability to the packaging. 

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Different fluting can be used to make different sizes of arch in the material, creating an end result that is structurally superior to many other types of packaging and is a great option for products that need to be handled and packed carefully. 

Curious for more details? We dive deeper into the corrugated packaging process and different flute grades in our ultimate guide to corrugated packaging.

Why Use Corrugated Packaging? 

why use corrugated packaging boxesThere are several reasons why you might consider using corrugated packaging as your product packaging of choice: 

  • Stronger than Cardboard: Safe, sturdy and protective, corrugated boxes are stronger than cardboard, so you can feel confident that whatever you put inside will stay safe and sound. Corrugated packaging is also crush and pressure-resistant. 
  • A Wide Range of Sizes: Corrugated packaging is available in a wide range of sizes. Although it’s strong, it’s also lightweight, making it a great fit for nearly any type of product that needs to be protected, but without the added weight. 
  • Can Be Broken Down and Reused: Corrugated boxes can be broken down and stored easily or transported without affecting the structural integrity of the packaging. 
  • Good for the Environment: The packaging material itself is made from recycled and renewable materials, such as Kraft, making them an eco-friendly packaging option that consumers will appreciate. 

Corrugated vs. Cardboard Packaging: What’s the Difference? 

With the incredible surge in online shopping (COVID19 notwithstanding), customers expect their packages to be delivered safe and sound, with the contents in good condition.

Packages that arrive damaged, crushed, or torn open leave a bad impression when unboxing. That’s why it’s so important to consider what level of strength and stability you need in your packaging.

Corrugated packaging and cardboard packaging are two of the most popular types of boxes, but it’s important to understand the difference between them so you can decide on the right balance of protection for the product inside. 

Cardboard Packaging

Cardboard, also known as carton packaging, is made from thick paper or paper pulp which is then crafted into small packages or even material to help bolster the structure of lesser materials so that the contents won’t lose their shape.

Cardboard is inexpensive and easy to use as part of most shipping strategies, but it also may need additional packing material to keep the contents safe from being crushed, or being damaged by the elements. 

Corrugated Cartons

These are made up of several layers of material that are stronger together than they would be on their own. An inside liner and an outside liner are filled in the middle with a fluted material that helps solidify and strengthen the entire piece.

Corrugated cartons perfectly balance strength and lightness of weight, so they’re perfect if you need to ship a variety of products carefully. In addition to their structural strength, they’re also resistant to moisture and sudden changes in temperature.

Of course, no container is fully impervious to being crushed or being exposed to rain, sleet or heat for a long period of time, but if you want the added confidence that your product will arrive securely, corrugated packaging is a great option. 

Learn more about folding cartons with our ultimate guide to carton packaging to better understand the differences between corrugated and cardboard.

When To Use Corrugated Packaging

when to use corrugated packaging boxes

Corrugated packaging is best for products that need to be transported from a warehouse, to a processing center and onto a delivery vehicle. With so many people and machines handling the package, it needs to withstand being shuffled, slid, tossed and even dropped. If you want to add in an extra barrier of protection, you can wrap the interior product with additional cushioning for added security and peace of mind. 

Corrugated boxes are also a great choice if you want full customization control over your packaging design. You get all of the benefits of a large design area like with cardboard, except the added strength and durability. Additional features like custom opening folds, flaps, die-cuts and embossing or debossing are just a few of the many options you can add to create a unique design without worrying that the process will mar the product within. 

If you’re selling food, corrugated packaging is a must. Not only is corrugated much more sustainable and hygienic, but with so many people turning to online grocery shopping and delivery, companies are choosing to insulate their corrugated packaging for even greater protection to help seal in the temperature, especially for perishable goods. 

Choose a Trusted Corrugated Packaging Box Manufacturer

corrugated packaging box manufacturer

Read our packaging terms guide to help you get up to speed with industry terminology as you create your own custom boxes.

At Refine Packaging, our decades of combined experience, coupled with our deep knowledge of the custom packaging process across a variety of industries allow us to provide you with full-service packaging design and printing services.

From choosing the right packaging material for your product, to designing a look that captivates your audience and elevates your brand, trust the professionals at Refine Packaging to deliver an end result that’s so powerful and so compelling, you’ll want to buy your own product!

If you’re interested in learning more about how corrugated packaging may be the right choice for your packaging and shipping and fulfillment needs, or you’d like to consult with us on crafting the perfect design to showcase your product, we’d be delighted to work with you.

Even if you’re not sure what type of packaging you need for your product, get in touch with us. Our experts will take the time to understand your vision and your needs and work with you to craft packaging that perfectly expresses all of those points in one artistic creation.

Contact us today to learn more about our extensive printing and packaging services and get a free, no obligation quote for all your custom packaging needs.

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The Ultimate Guide to Corrugated Boxes: Corrugated Packaging 101 https://refinepackaging.com/blog/corrugated-boxes/ https://refinepackaging.com/blog/corrugated-boxes/#respond Fri, 27 Nov 2020 20:28:29 +0000 https://refinepackaging.com/?p=1913 Chances are, if you glance around wherever you are right now, you’ll see a corrugated box or two. Maybe even more.  I’m sitting at my office desk and I currently see six. And no, I’m not a hoarder. All of my office supplies and printing paper were shipped in these boxes and can be neatly […]

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Chances are, if you glance around wherever you are right now, you’ll see a corrugated box or two. Maybe even more. 

I’m sitting at my office desk and I currently see six. And no, I’m not a hoarder. All of my office supplies and printing paper were shipped in these boxes and can be neatly stored away in them, too.

Even in my home, there’s almost always a few corrugated boxes hanging out in the corner of my room or closet. I’m forever trying to clear out stuff and these boxes are where I put items for donation. 

The particular box that’s near me now came from Trader Joe’s, which used to box up my groceries. Initially, Trader Joe’s received a shipment of frozen hash browns in this same box. As you can see, a single corrugated box can serve many purposes and is rarely single-use. 

You probably take corrugated boxes for granted, but they play an integral role in our business and home life. 

Corrugated boxes are ubiquitous in our homes and workplaces – whether you work in an office, a garage, a retail establishment, a restaurant, a fire station – or pretty much anywhere.  

Most products are shipped in corrugated boxes and many products remain in these boxes for convenient storage. Many retail packaging boxes serve multiple functions before they work their way to the recycling plant. 

corrugated cardboard boxes for custom packaging

It’s no wonder that the corrugated packaging industry is booming. And with an increasing ecommerce demand, coupled with consumers desiring more eco-friendly packaging options, it’s not looking to slow down anytime soon. Consider these stats:

Corrugated boxes offer protection, are cost-effective, and can easily be customizable.  

What’s not to love?  

Deconstructing the Corrugated Box in Packaging

Corrugated boxes vs folding carton boxes linerboard flute

Most people refer to corrugated boxes as cardboard boxes, but they’re technically not the same.  

This can lead to some confusion with the terms. Cardboard is a heavy-duty paper stock, commonly used for folding cartons and other applications. 

You’ll find folding carton boxes lining grocery shelves are often made of cardboard. Think of a cereal or mac and cheese box. This type of box is not one you would expect to survive the shipping process. Toss one of these in the mail and they’ll likely arrive at their destination in tatters. 

A corrugated box, on the other hand, is all about strength.  

Corrugated boxes are made up of a liner and a medium. These sheets of paper are glued together. They’re typically made of three fiberboard layers, but can be even thicker. 

The outer layer is called the linerboard or simply the liner. Liners are the flat material usually found on the outside of the board, but sometimes inside like in the case of a double or triple wall. 

The medium is the wavy layer in the middle, which is called a flute. This inside player is what gives corrugated packaging boxes their strength and why they’re so commonly used for shipping and storage.  

What Process Goes into Making Corrugated Shipping Boxes?

corrugated shipping boxes example packaging

I’ll go out on a limb and assume that we all know that corrugated boxes start their life as a tree. That aside, let’s take a closer look at how these boxes are manufactured. Here’s an abridged look at the corrugated box process

  • The trees are cut down and bark stripped off.
  • These logs are ground into wood chips.
  • The woodchips are pulped using a chemical (sulfite and sulfate) or a mechanical (grinding) pulping process.
  • A corrugated rolling machine makes the fluting.
  • A corrugator machine presses and glues the layers of boards together.
  • A die cutter cuts out features like flaps and scores creases.
  • The board is cut and glued.
  • And voila, you have a corrugated box. 

If you want to delve even deeper and see the corrugated box making process in action, YouTube has a surprising amount of interesting videos of what goes into making corrugated boxes.

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Corrugated Boxes: It All Starts With Paper

There are two main types of paper used for corrugated boxes – kraft and test

Typically test paper is used for the inner liner and kraft paper for the outer liner of the box. 

Kraft paper is more expensive than test paper, but is higher quality.  

Kraft paper is made from softwood trees, such as Pine, Spruce, and Fir, and consists of 70-80% virgin chemical pulp fiber. It comes in several different versions, such as brown, white, mottled, fully bleached, and birch faced.  

Kraft paper also has a smoother finish, which makes for better printability. It’s also more water-resistant, which affords added protection to the goods inside. And because of its higher tear and burst resistance, it’s stronger than test paper. 

Test liners are usually made from hardwood trees that have short fibers, such as Oak, Sycamore, Birch or Chestnut, or recycled paper. Test paper is less expensive than kraft, but it’s less durable and harder to print on. That’s why test paper is often relegated to the inside of boxes, so it’s not as visible.  

Get to Know the Different Flute Grades for Your Corrugated Boxes

corrugated boxes flute grades

The flute (the wavy part sandwiched between the liner) is what sets corrugated boxes apart from their cardboard cousin. 

The flute size determines the thickness of the box walls and gives the box its stacking strength. Flutes are referred to by a letter that designates its size. They are measured by thickness and how many flutes per linear foot. Here are the most common flute sizes:

  • A-Flute (33 flutes per linear foot) is the largest flute at 1/4” thick. Its thickness offers lots of protection and makes it a good option for fragile items.
  • B-Flute (47 flutes per linear foot) is 1/8” thick. This is a lot thinner than A-flutes, but it’s deceptively strong.  It’s often used for counter displays or canned goods. This flute is popular for die-cut designs.
  • C-Flute (39 flutes per linear foot) is 3/16” thick. This is the one you’re probably the most familiar with, since it’s the most popular option for shipping boxes.
  • E-Flute (90 flutes per linear foot) is only 1/16” thick, so it’s pretty thin. It doesn’t offer the strength of the larger flutes but does have some advantages. It’s sometimes used instead of paperboard for folding carton boxes. It’s efficient to store and is good for printing.
  • F-Flute (125 flutes per linear foot) is 1/32” thick and is among the thinnest of the flute grades. It has a very smooth surface, so printed graphics will look sharp. 

Picking the Right Wall Type for Custom Corrugated Boxes

Even if you know what flute size you want, you still have some important decisions to make. 

Corrugated packaging comes in all types of wall thicknesses. Sometimes you only need a little protection for your products, while other times you want something heavy-duty. Here are your wall type options: 

  • Single-face: This is usually sold in rolls and is a single sheet of liner attached to one sheet of corrugated medium. It offers extra cushioning for delicate items. You might use this for added protection if you’re shipping something like wine glasses.
  • Single-wall: This is one sheet of corrugated medium glued between two sheets of the liner. It’s the most common and is probably what springs to mind when you think of a corrugated cardboard box.
  • Double-wall: This is more durable but less flexible.
  • Triple-wall: This is the strongest, with three stacked corrugated sheets and four liner board facings. It’s used for industrial parts or sometimes for produce bins. 

Different Packaging Styles of Corrugated Boxes

different packaging styles corrugated boxes

Another important component when picking the appropriate corrugated packaging box for your products is finding the right fit. 

Corrugated boxes come in all shapes and sizes. You don’t want to have to cram your items, but you don’t want them swimming around either. 

When selecting a box size, keep in mind that the internal dimensions of a box are written as length x width x height (L x W x H).

Here are some of the most common box style options to choose from that come in varying sizes: 

  • Regular Slotted Container (RSC):  This one is the most common. Think of your classic shipping box. With this box, all of the flaps are the same length, with the two outer length flaps meeting in the middle when the box is closed. You need tape to secure the flaps.
  • Full Overlap Container (FOL): This type of box has added strength since both sets of outer flaps fully overlap, making it double-layered on the top and bottom of the box. 
  • One Piece Folder (OPF): If you’ve ever ordered a book or other media materials, you’ve seen one of these boxes. They’re creased and slotted, then folded into a box. 
  • Full Telescope Design (FTD): As the name suggests, this box has a separate top and bottom that fit over each other. The double walls give it extra strength.

Of course, these boxes need to be closed up somehow. Most commonly, corrugated boxes are closed up with packaging tape, tuck-in flaps, or strapping for heavy-duty loads. 

All of these choices can feel overwhelming, but there are many tools and services available to get you started on your quest for that perfect box. If you’re looking for a simple box, you can easily find a standard box template online.  

When you need something more complicated, with features like full 3D models or designing your die-cut templates, there are some sophisticated software options, such as ArtiosCAD, Impact, or Packmage

If you’re still unsure where to begin, request a free consultation with our packaging team for guidance about dielines, box styles, varnish and more that’s specific to your unique needs.

The (Many) Benefits of Corrugated Boxes for Shipping and Packaging

corrugated shipping boxes durable

Boxes can be made out of all kinds of different materials, such as plastic, wood, metal, or paperboard, but there’s a reason corrugated boxes are such a popular option. 

Let’s take a closer look at some of the benefits of this type of box: 

Unrivaled Protection for Transportation and Shipping Safety

If your goods are being shipped in a corrugated box there’s a good chance they’ll arrive safely at their destination. 

Corrugated boxes can protect even the most fragile items, including glass and chemical liquids. The tear-resistant qualities of corrugated cardboard are hard to beat and they have the added advantage of guarding against moisture, so food items are kept fresh. 

The durability of corrugated boxes are one reason why so many companies use them as a staple of their shipping and fulfillment strategies.

Corrugated Boxes are Cost-Effective

The bottom line is important to all businesses. No one wants to waste money – especially on practical necessities.  

Corrugated boxes are relatively low cost to manufacture. Most of the time, custom boxes cost less than you might expect. 

Also, because they’re lightweight and can be easily stored, you can save money on storage and transportation costs.

Options for Custom Corrugated Boxes and Endless 

Corrugated box options are almost limitless. 

You can choose from all types of boards, weights, adhesives, coatings, treatments, flame resistance, static control – the list goes on. 

These packaging boxes can also be folded into all kinds of different shapes and box sizes. And we haven’t even touched on the exhaustive graphic design options corrugated boxes afford. 

There are all kinds of printing options so you can make your corrugated boxes unique to your brand.  

Corrugated Packaging Boxes are Environmentally-Friendly

corrugated packaging boxes environmentally friendly

Corrugated cardboard material looks like it fits the bill for consumers’ thirst to do right by the environment. Accenture recently surveyed 6,000 consumers in 11 countries and found the following:

Let’s look at some of the reasons, corrugated boxes get high marks for protecting the environment:

Corrugated boxes are easy to recycle

You have no excuses. In most places, you can just break down your boxes and put them in your curbside pick-up.  

Corrugated cardboard boxes are renewable

Corrugated packaging is made from a high percentage of recycled material (mostly in the 70-100% range). It can be manufactured from paper pulp that comes from fast-growing pine trees, or made from wood chips and other leftover materials.

Most corrugated box manufacturers get their paper from sustainable forests. No reputable paper company is going to be clear-cutting old-growth forests.  

Nope, quite the opposite.  

After all, it’s in the interest of paper companies to keep their supply going, so they’ll take actions like replacing harvested trees with seedlings. 

Corrugated shipping boxes are reusable

Corrugated boxes are easily collapsible, so you can break them down and store them in the garage until you need one for your next move or another future use.  

Corrugated packaging boxes save energy

Since corrugated boxes are mostly made using recycled materials, it takes less energy to produce them.  

Most are made without dyes and bleaches, so that’s one less step in the production cycle. They’re also relatively light so you can save on transportation costs.

Corrugated boxes are efficient  

A corrugated box offers a lot of protection so you don’t need it to be giant-sized or filled with excessive padding inside. 

Additionally, corrugated cardboard boxes are easy to stack or collapse when not in use – so you don’t need as much space to store them.

Drawbacks of Corrugated Boxes for Shipping and Packaging

Corrugated boxes can handle many of your packaging needs, but alas, as we all know – nothing’s perfect. As with anything, there are a few drawbacks: 

  • A corrugated box, on its own, is not waterproof, so it’s not the best protection for the elements. If you leave a corrugated box in the rain it will eventually become a soggy mess.
  • Both an unprinted or printed corrugated box does not have the strength of other materials, such as metal, so it might not be the best option for very heavy items.
  • Sideways pressure may cause the corrugated cardboard to become deformed.
  • It’s difficult for a corrugated box to maintain a pristine look. Because of its somewhat rough surface, even a box adorned with beautiful graphics may end up looking a little wrinkled and worn.  

But no matter your business, corrugated boxes will likely play a role in your custom packaging or supply chain needs. 

Testing Standards for Corrugated Packaging Boxes

testing standards corrugated boxes edge crush test ECT

Of course, if you’ve gone to the trouble of researching what flute grade and wall type you need – you understandably want some sort of assurance that the box will do what it’s supposed to do. And ultimately, that means protecting the products inside the box. 

Merchants, shippers, and consumers want to know they can count on the box to keep its contents safe. No one wants to receive a mangled box full of broken items at the end of a journey. 

Fortunately, corrugated boxes go through a rigorous testing process. 

There are several tests, with the two main tests used today being the Edge Crush Test (ECT) and the Bursting (Mullen) Test

These tests are important since most transportation companies, such as UPS, FedEx, airlines, and railways require shipping boxes to meet certain standards.

Here are four commons testing methods to consider for your corrugated cardboard boxes:

  • The Edge Crush Test (ECT) measures the stacking strength of the box, which will let you know things like pallet shipping durability. ECT is a laboratory test method where the edge of the board is compressed between two plates. It’s measured in pounds per linear inch and is used to calculate the maximum compression force a box can withstand.
  • The Bursting (Mullen) Test measures the force needed to rupture or puncture the corrugated cardboard. This test gives you an idea of how well a box will protect the goods inside during shipping.
  • A Flat Crush Test measures the resistance of corrugated paperboard to flute crushing. This will help you determine how much pressure you can safely apply to your box during the printing process, whether you choose digital or offset printing.
  • A Water Absorption Test (COBB) measures how much water corrugated fiberboard absorbs over a specified time under standardized conditions.  

Box Maker’s Certificate (BMC) 

These test results aren’t hidden away in a lab notebook somewhere.  

Nope, the results are often right in front of you. 

You’ve probably seen a circular stamp on the bottom of many corrugated boxes

Maybe you haven’t given it much thought, but that little stamp is chock full of information. It’s called a Box Makers’ Certificate (BMC) and has been widely used since around 1968, when the trucking and rail industry started relying on them.  

Today, this stamp is found on the bottom flaps of many corrugated boxes. 

box maker certificate bmc example

Let’s take a look at what information you will find on a BMC:

  • The name of the manufacturer and where the box was manufactured. This information is found in the outer ring of the circular stamp.
  • Something along the lines of, “This Singlewall box meets all construction requirements of applicable freight classification.”
  • The bursting test information (lbs. per sq. inch), or edge crush test information (lbs. per inch).
  • The size limit (often given in inches).
  • The gross weight the box can support. (Keep in mind this is the very upper limit.  It’s best to leave a little cushion.)

A Box Makers’ Certificate (BMC) doesn’t guarantee the box will protect the goods inside, since it doesn’t take into consideration things like moisture resistance, and of course you are responsible for any necessary padding inside.  

But, it’s a good starting point. At least you’ll know it’s not a good idea to cram a heavy barbell into a box only rated for ten pounds. 

In addition to the BMC, you may find other stamps on a corrugated box – depending on what is being shipped.  

Glassware, hazardous materials, and food often require additional stamps.  And many corrugated box manufacturers like to advertise their environmental credibility – so you might see stamps like “recyclable” or “sustainable forests” on the bottom of some boxes.

sustainable forestry initiative recyclable sourcing packaging

Don’t Settle for Dull Corrugated Boxes: Add Excitement to Your Packaging Design

What comes to many people’s minds when they hear the term corrugated box is a drab, brown rectangular-shaped box.  

Sure, this classic type of box serves a huge purpose, but corrugated boxes don’t have to be merely functional. They can also be used to enhance the unboxing experience and to pump up brand recognition. 

Don’t limit yourself to a boring shipping box; add some pizzazz.  

Why not take advantage of the advertising space? 

Go on and plaster your company name or logo on your custom boxes or seal them up with some custom packing tape. It’s easy enough to change up the look of your boxes, so you can even use different designs for holidays or the changing seasons.  

If you’re not sure where to start, here are some examples of companies that are making corrugated boxes their own with incredible product packaging design:

Fuego Box

fuego subscription corrugated packaging boxes

It seems like there’s a subscription box for just about anything these days.  

If you’re into adding some spice to your meals, then Fuego Box may be just what you’re looking for. Fuego Box specializes in craft and small-batch hot sauce. Their product is all about the heat and their corrugated packaging box beautifully reflects their brand.

Hot sauces come in glass bottles so, in addition to looking good, their boxes need to be protective. You can order one bottle at a time, but if you’re feeling adventurous you can try eleven different bottles in their “Tame-to-Insane” challenge box. 

The eleven hot sauce bottles come in a large roll-end front tuck box with dust flaps. The front flaps lock into the main body for strength and security, while the side flaps keep out the dust.   

Pop open the box and the inside is filled with deep orange and red colors that just imbue a sense of heat. You know you’re in for something spicy when you lift open the box. All eleven bottles are carefully nestled in cardboard cutouts, which gives a higher-end look and offers added cushioning. 

FunFitFun

fabfitfun custom corrugated mailer boxes

The outside of a corrugated cardboard box offers a large area to cram some serious branding. Some companies merely print their name or logo in a single color on the side of the box, but others go much bigger and bolder.  

Lifestyle brand, FunFitFun has made full use of the entire corrugated box – inside and out.  

Four times a year the company sends out ecommerce packaging filled with beauty, fitness wellness, and home items. They’ll never be accused of being drab. They cover the whole outside of their boxes with colorful graphics, which they change up to reflect the season. 

As the brand’s name suggests, the boxes are all about projecting a fun, healthy vibe.   

Custom Branded Packaging Tapes

custom branded packaging tape

Even if it’s not in your budget to plaster your corrugated boxes with your company logo and fancy graphics, don’t assume you can’t make your boxes unique. 

You don’t have to go all out. You can add a little flair to your shipping boxes at just about any price point. 

You’ve got to seal that box somehow. Custom packaging tape can serve a dual purpose – securely sealing your packages for transport and getting your brand noticed.   

Using affordable, branding packaging tape around your boxes can go a long way. The classic example is, of course, Amazon. Their corrugated shipping boxes are simple, yet there’s no mistaking where that box is from once you see that recognizable black tape with the blue lettering.   

But you don’t have to be a behemoth of a company to customize your boxes. Even small companies can order packaging tape to add interest to an otherwise ho-hum box. So, get creative, and design a tape that pops.  

Patagonia

corrugated boxes with custom printing

Corrugated boxes, for the most part, are rectangularly shaped for ease of storage and transport, but you don’t have to limit yourself. You can make them in just about any shape you want.  

Outdoor clothing company Patagonia prides itself on its commitment to the environment and wanted its packaging to reflect that. 

These hexagonal-shaped boxes are both eye-catching and functional. The corrugate was left in its natural state with minimal printing, but the shape gives these boxes a distinct look. Not only does the box design look cool. Corrugated cardboard can also easily be stacked on store shelves for a neat appearance. 

Get Started with Customizable Corrugated Boxes

Corrugated paper has come a long way since it was first introduced in 1856 and used as a liner for top hats.  

It’s hard to believe that something that’s been around since the 19th century is still so widely used today. There have been some improvements made to the material during the intervening years, but there’s a reason corrugated boxes have had such staying power. 

No matter your business, corrugated boxes offer many options. 

They can protect your goods, they’re easy to transport and store, they’re affordable, they can pump up your brand recognition, and they’re one of the better packaging options out there in terms of the environment. These boxes will likely be storing and moving items from one place to another well into the next century. 

The post The Ultimate Guide to Corrugated Boxes: Corrugated Packaging 101 appeared first on Refine Packaging.

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