You searched for insert | Refine Packaging https://refinepackaging.com/ Custom Boxes Made Easy Wed, 03 Jan 2024 16:59:38 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.2 Discreet Packaging: The Ultimate Retail Embarrassment Cure https://refinepackaging.com/blog/discreet-packaging/ Sat, 30 Sep 2023 18:02:27 +0000 https://refinepackaging.com/?p=5116 Thanks to e-commerce, items we’re ashamed to buy in-store are now available online. A OnePoll survey revealed that 89% of American consumers are willing to pay the higher price that e-stores may charge for these items to avoid embarrassment. Why? 72% fear that employees or fellow shoppers at brick-and-mortar establishments will judge them according to […]

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Thanks to e-commerce, items we’re ashamed to buy in-store are now available online.

A OnePoll survey revealed that 89% of American consumers are willing to pay the higher price that e-stores may charge for these items to avoid embarrassment.

Why? 72% fear that employees or fellow shoppers at brick-and-mortar establishments will judge them according to what’s inside their cart. This retail shame reportedly wanes only when shoppers hit their late 20s (19%) or mid-30s (18%).

The top 10 items US consumers are embarrassed to buy at physical shops include condoms (29%), emergency contraceptives (26%), bed bug spray (26%), head lice treatment (25%), hemorrhoid cream (24%), diarrhea medication (24%), pregnancy kit (23%), bladder leak or incontinence products (23%), menstrual products (23%), and cold sore medicine (23%).

More good news: brands can ship your order without any product identification or company name to prevent couriers or nosy neighbors from discovering what you bought from their store.

And that’s what discreet packaging is all about. 

Discreet packaging uses plain—no conspicuous design or imagery—shipment boxes or mailers with minimal labeling to avoid drawing attention and ensure its contents remain confidential.

Ambiguous Exterior: “Masking” What’s Inside

Ambiguous Exterior Masking What's Inside steal packaging generic label plain boxes bags

Discreet packaging uses the following to keep its contents a secret:

1. Plain boxes or bags

You can use plain white, Kraft, or neutral-colored carton mailers, shipping boxes (full overlap or slotted), or bags with little to no branding.

2. Generic/White labels

Discreet shipping labels can feature only a tracking number, recipient’s address, and any legally required descriptions, depending on your product. You don’t have to include your company name or business logo.

3. Stealth packaging

Packaging materials with tamper-proof features aren’t easy to rip open, securing the quality—and quantity—of its contents. They may use special seals and tapes that need scissors or blades to open. This makes it obvious if others besides the recipient attempted to look inside.

Product Categories Requiring Discreet Packaging

Customers are most likely to request or expect discreet shipping for the following categories:

1. Medication and healthcare products

Product Categories Requiring Discreet Packaging medical healthcare

Some health conditions are considered too embarrassing or sensitive that your customers are secretive about them and may prefer discreet packaging for their medicine. Examples include:

  • Digestive and urinary problems (diarrhea, constipation, hemorrhoids, incontinence)
  • Personal hygiene troubles (body odor, foul breath, excessive sweating)
  • Hair and skin trouble (balding and acne)
  • Snoring or sleep apnea
  • Fungal or viral infection (toes, nails, reproductive organs)
  • Pregnancy

incontrol plain discreet package box with label

Take InControl Diapers, for example. A YouTube video from InControl shows that the adult urine and bowel incontinence diaper brand delivers orders in plain packaging. The box only has a label with your shipment number, name, and address.

2. Vapes

The amended Prevent All Cigarette Trafficking Act (PACT Act) prohibits the shipment of vaping products, e-cigarettes, and similar devices with or without “aerosolized solutions” via the US Postal Service (USPS). 

It also specifies the wording for packaging labels. “Permitted [cigarette/smokeless tobacco/ENDS] mailing—delivery only upon age verification” must appear in all caps on the mailpiece’s address side, based on its mailing guidelines. 

VapeA1 discreet plain box shipping

VapeA1 boasts “extra discreet plain box shipping.” The company ships customers’ packages from any of its four warehouses with available supplies that are closest to them.

3. Cannabidiol (CBD)

CBD regulations vary by state but have common features. For instance, New York State’s Office of Cannabis Management and California’s Department of Cannabis Control require CBD retailers to use child-resistant and tamper-evident packaging that encloses the entire product.

CBD packaging shouldn’t contain elements—such as cartoonish or bubble-like fonts and bright colors—that can be confused with candies or snacks and may attract people aged 20 and below. 

Also, the state expects CBD retailers to use packaging material that will protect the content from light and other contaminants that can lead to product deterioration during storage. Both states require graphic markers on the CBD boxes and packaging.

CBD regulations NY universal symbols for cannabis

Overall, vendors should accurately indicate CBD levels on product labels to avoid getting warning letters from the Food and Drug Administration (FDA). 

One recent agency study showed that only 31% of 84 CBD extracts sold online bore labels accurately listing the CBD content of their goods. The FDA has issued warnings to 12 firms marketing CBD-related products as of July 26, 2023.

Meanwhile, six companies received cease and desist letters from the Federal Trade Commission for using deceptive marketing for their edible goods containing Delta-8 tetrahydrocannabinol, another compound from cannabis sativa. The packaging resembled the designs of popular snacks, such as Doritos, Cheetos, and Nerds Rope Candy.

discreet but branded packaging for medical cannabis

Utah-based WholesomeCo shows a discreet but not plain-looking packaging for its medical cannabis.

4. Adult products

Adult products include alcoholic drinks, lingerie, and sexual wellness products or sex toys.

New Zealand-based company Elusive Lingerie tells its customers to specify in the shipping “Notes” section that they want discreet shipping. Otherwise, they’ll get their order in a plain white but branded box.

Elusive ecommerce brand option for discreet shipping plain white branded box

Standard shipping procedures apply for sexy sleepwear, but for liquor and pleasure toys, consider the following:

Liquor

Like in CBD, state governments set rules for shipping liquor directly to consumers, including the allowable types, maximum amount, and required permit or license. In general, brands can’t send them through the USPS.

Eight states and territories accept D2C shipments of all spirits, according to the National Conference of State Legislatures website, which lists the details of each state’s requirements:

  • Hawaii
  • Nebraska
  • Kentucky
  • West Virginia
  • New Hampshire
  • Rhode Island
  • Florida
  • District of Columbia

In most states, shipments must be conspicuously labeled with these wordings: “Contains alcohol: Signature of person age 21 or older required for delivery.” 

Labels on alcohol shipments for New York residents must also have the same words but must end with “Not for Resale.” Meanwhile, the labels on North Dakota-bound shipments don’t require the phrase “Contains alcohol.”

Pleasure toys

Brands should check state laws on shipping sex toys, the sale of which is banned in Alabama (due to its Anti-Obscenity Enforcement Act of 1998), Texas, and Georgia. In Texas, these adult products should be identified as “novelties.” You’ll find them sold at local novelty stores.

bonjibon TikTok plain packaging sexual wellness product

Bonjibon uploaded a video on TikTok showing its “super boring” white label-plain packaging for its sexual wellness products.

Expensive or luxury goods

Luxury or high-end products include:

6. Political items

political promotional items discreet presentation

You can ship individual candidate campaign products to thank donors and supporters or send them in bulk ahead of mass rallies and sorties. These items can include:

3 Steps for Memorable Unboxing with Discreet Packaging

In customizing your discreet packaging’s interior, you can go all-out on box design, colors, and messaging. Get as creative as you want to provide a unique unboxing experience by trying these steps:

1. Greet your customer

Print “Thank you,” “Hello,” or any other catchy and personalized message at the back of your box’s cover or lid to acknowledge your client’s purchase and to introduce your brand further.

Your business name, logo, and other particulars can also fill this spot.

2. Wrap their order in custom tissue paper and a brand sticker

Use tissue paper and stickers bearing your logo, brand name, colors, and patterns to make your customers remember your business even after they’ve used up your product.

3. Include promotional inserts

Add custom promotional inserts based on your engagement and customer acquisition goals:

  • Thank buyers with a customized insert instead of printing a message on the back of your box’s lid.
  • Get client feedback on their purchase and connect with them online through social share inserts.
  • Include a referral card to the package encouraging current customers to refer their friends to your company with a purchase discount.

You can also use these inserts for instructions on using the product or to share your company history, online or offline events, and upsell opportunities. 

How Discreet Packaging Boosts Your Business

How Discreet Packaging Boosts Your Business

You can reap the following benefits when you offer discreet packaging:

Privacy

Confidentiality works two ways—by concealing your business name and the specifics of your customer’s order, you guard your reputation and your buyer’s privacy.

Some frustrated clients take videos of discreet shipping failures. Prospects who come across such videos are likely to get turned off when they discover your brand doesn’t ship as discreetly as you claim.

Meanwhile, contented customers can polish your image when they leave positive feedback on your review forms and social channels for your expert handling of their sensitive orders.

Security

Discreet packaging isn’t just for embarrassing body-related products but also for high-end items. Generic-looking packaging can prevent theft, damage, or destruction.

Box interior optimization

Although you must be unobtrusive on the outside, your box can bear all your branding elements on the inside. 

Optimize your packaging box’s interior by printing your brand colors, logo, slogan, or personalized message on it. You can also wrap your product with custom tissue and seal it with a custom label or sticker. 

Be intentional with your packaging inserts—use eco-friendly materials for dividers or holders, and include thank you and social share request cards to promote extended engagement with your shoppers.

Available Courier Services for Your Discreet Packages

The country’s top couriers treat various product categories differently. Below is a summary of their services:

Product

US Postal Service (USPS)

United Parcel Service (UPS)

Federal Express (FedEx)

Medication

Complies with federal and local laws (only medical practitioners and pharmacists can send prescription drugs)

Direct-to-patient medical shipments and at-home lab diagnostics via UPS Healthcare

FedEx Same Day or FedEx Ground services for shipments weighing 150 pounds or less

Vape

Ships to recipients who are at least aged 21 or the legal age allowed by local laws

Doesn’t ship vaping products

Doesn’t ship e-cigarettes and vaporizers

Hemp and CBD

Ships hemp-based products based on federal, state, and local laws

Only raw hemp, not liquid CBD

Ships cannabis for entities (not individuals) that sign a contract with FedEx

Expensive goods

Offers insurance coverage and signature confirmation services

Ships gold and precious metals for shippers who sign a contract with UPS

Offers delivery confirmation services and package tracking for high-end items via UPS Proactive Response

Delivers high-value shipments through its FedEx Declared Value Advantage service

Standard rate: maximum declared value of $9.07 per pound or $1,000 per shipment, whichever is higher

For shippers who qualify to join the FedEx Jewelry Shipping Program: up to $100,000 per shipment within the US and up to $25,000 to select foreign locations

Adult products – liquor

Doesn’t ship intoxicating liquors

Ships alcoholic beverages for licensed beer, wine, and spirits shippers that sign an agreement with UPS. The courier follows intra and inter-state laws on business-to-business and D2C shipments.

Ships alcoholic beverages on behalf of licensed businesses (not individuals) enrolled in FedEx’s alcohol shipping program

You can also opt to work with a fulfillment center, which offers discreet labeling along with shipping services.

Future-Proof Your Business with Discreet Packaging

With 24% of retail purchases expected to happen online by 2026, offering delivery options to your customers—including discreet shipping—can prevent you from being pushed aside by fierce competitors. Over two million retailers operate in the country according to the Census Bureau.

Surprise your customers—or at least don’t make them regret shopping with you—by working with seasoned packaging suppliers that provide white-glove treatment from box type selection to prototyping.

Refine Packaging specializes in customized mailers and shipping boxes, including packaging for brands that seek a balance between a discreet exterior and an impressive interior box design.

We can work with a print-ready design that aligns with our artwork guidelines to ensure a smooth and speedy production process. At the same time, our packaging design specialists can provide expert advice, from box structure to packaging inserts and inside printing. These accomplished graphic artists and engineers can apply their expertise and skills to make your packaging a trust-building vehicle for your brand.

Your journey with us includes 2D and 3D mockup development, which allows you to examine and test your box in its folded-up form before production. Contact us today to discuss your discreet packaging needs.

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Optimizing Packaging for Marketing: 7 Client Engagement Keys https://refinepackaging.com/blog/packaging-for-marketing/ Sat, 30 Sep 2023 18:00:58 +0000 https://refinepackaging.com/?p=5119 Before consumers see your product, the packaging grabs their attention. Your box’s material appeals to the sense of touch, while the color, fonts, and logo engage their visual senses.  Your target market’s initial impression of the packaging powerfully sways their buying decision. Shoppers can get your item from the shelf and examine it more closely […]

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Before consumers see your product, the packaging grabs their attention. Your box’s material appeals to the sense of touch, while the color, fonts, and logo engage their visual senses. 

Your target market’s initial impression of the packaging powerfully sways their buying decision. Shoppers can get your item from the shelf and examine it more closely (or click your product image online and read more about it) before adding it to their cart. Or they can pass you up for another item.

Packaging’s marketing role is undeniable in a world increasingly focused on online engagement. Tangibility still matters, with an enticing physical presence improving your company’s brand recognition and recall more than digital communications.

How can packaging support your branding and marketing strategy? 

It all starts with understanding your buyer’s behavior. So let’s dive in and discover what makes packaging a potent conversion tool. Also, we’ll tackle how you can track your packaging’s performance.

It’s Not What They Look at But What They “See”

It's Not What They Look at But What They See presentation

In packaging design, you must plan with the end in mind. For brands, this entails balancing two primary goals—product safety and customer appeal. The box or container must protect the product until it reaches the customer. At the same time, the packaging should make the buyer feel happy about the purchase and transacting with the company.

Factors Influencing Consumer Perception

Let’s admit it: despite humanity’s great strides in knowledge—including sales tactics, we’re still prone to the bias from positive first impressions, also known as the halo effect.

This bias applies in shopping and packaging—consumers are inclined to choose products based on appearance. The following factors can affect how they perceive your brand:

Color

Color can create emotions leading to desire, disgust, or indifference. Researchers and market analysts reported that 85% of consumers selected products based on color.

Thus, knowing the psychology of colors—the messages they convey—is necessary for your color choice in packaging design. Your selection should be consistent with your brand’s mission and personality. 

Color

Positive Meanings

Negative Meanings

Red

Power

Energy

Excitement

Passion

Strength

Fearlessness

Anger

Danger

Warning

Pain

Aggression

Defiance

Orange

Confidence

Warmth

Courage

Innovation

Friendliness

Energy

Frivolity

Immaturity

Deprivation

Frustration

Ignorance

Sluggishness

Green

Health

Freshness

Hope

Growth

Nature

Prosperity

Boredom

Stagnation

Envy

Exhaustion

Blandness

Sickness

Turquoise

Clarity

Communication

Calmness

Inspiration

Self-expression

Healing

Boastfulness

Secrecy

Hesitation

Fence-sitting

Unreliability

Aloofness

Blue

Trust

Dependability

Loyalty

Serenity

Security

Logic

Coldness

Aloofness

Emotionless

Unappetizing

Unfriendliness

Uncaring

Purple

Wisdom

Luxury

Wealth

Sophistication

Spirituality

Imaginative

Introversion

Extravagance

Self-indulgence

Suppression

Inferiority

Moodiness

Magenta

Imaginative

Passion

Transformation

Creative

Balance

Innovation

Outrageousness

Impulsiveness

Eccentricity

Non-conformity

Flippancy

Short-lived

Brown

Earthiness

Support

Seriousness

Warmth

Reliability

Authenticity

Humorlessness

Sadness

Heaviness

Unsophisticated

Dirtiness

Conservativeness

Black

Sophistication

Elegance

Security

Power

Authority

Substance

Oppression

Heaviness

Coldness

Menace

Evil

Mourning

Gray

Timelessness

Neutrality

Reliability

Intelligence

Balance

Strength

Unconfident

Dampness

Depression

Lack of energy

Hibernation

Blandness

White

Cleanliness

Freshness

Clarity

Purity

Simplicity

Sophistication

Sterility

Coldness

Elitism

Unfriendliness

Isolation

Emptiness

Although culture, life experiences, and socialization affect color preferences, graphic designers and marketers refer to guides and charts like the one above when designing their branding assets, including packaging designers looking for inspiration.

Meanwhile, recent research shows that blue currently holds the record as the most-liked color (preferred by 57% of men and 35% of women).

Shape and size

Factors such as the size of your box can depend on your target market’s demographics. For instance, children view product sizes and shapes differently than adults. Grown-ups may lean toward easy-to-carry products with minimal excess weight, but large-size or uniquely shaped packaging may excite younger consumers.

Texture

Although product packaging should look attractive even from a distance, it’s meant to be touched. Glossy and smooth packaging can give products a premium look and feel. Meanwhile, eco-conscious consumers might appreciate Kraft paperboard or molded pulp boxes, which may feel rough and barely have any design. One forecast shows a growing demand for barrier coating—for paper and board packaging—as a plastic substitute and will hit $11 billion by 2028, based on 2022 prices.

Layout, fonts, and graphics

A well-laid-out packaging box with a clear and sharp logo and images plus readable typography for your product name, description, and instructions make it easy for shoppers to know how your product can benefit them. 

Packaging Reveals What Consumers Want to Know About a Brand

Effectively designed packaging can answer your target market’s questions about you and your product. Shoppers typically want to know:

  • What company produced this product?
  • Why did they develop this product?
  • What process did the business use to create the product?
  • Where was this product made?
  • What makes this product the best or better than others in the same category?

Including the following information in your custom packaging can convince consumers that buying your products is worth their money:

  • Nutritional and health facts
  • Ingredients
  • Eco-friendly information
  • Brand name
  • Reasons for choosing your brand
  • Certifications and awards
  • Detailed instructions
  • Cautionary notes
  • Government regulations

Moreover, your packaging material and structure can reveal how much care you put into ensuring your product’s usability and consumer safety. In a video from The Packaging School, founder Dr. Andrew Hurley emphasizes that thoroughly knowing your product is crucial in developing packaging that hits safety targets for both your item and those who’ll use it. He says clarifying these aspects about your product can help you nail your packaging design:

1. Form and nature of your product

Your product’s state (solid, liquid, or gas) will determine what material you need to package it. 

Beyond dimensions and weight, you must also consider what’s required to prevent leakage and adverse chemical reaction due to temperature, moisture, and the packaging material itself.

2. Needed protection at each level of the sales cycle

Your packaging must keep your product safe from the stockroom or warehouse to its transfer to couriers or fulfillment centers that will transport and deliver it to your retailer or customer.

3. Product’s end user and expected interaction with the product

Customers may have unique preferences, but convenience is universal across your demographics. For instance, a resealable package is advisable for a kid’s beverage, while gable top carton boxes are handy for adults.

4. Presentation

Your packaging must differentiate your product from other players in your niche or industry. Moreover, it should include a surprise element, particularly an unboxing experience better than they expected.

5. Sustainability beliefs and regulations

Research your target market’s beliefs on sustainability in packaging and the laws at the locations where you distribute or sell your goods. Six US states currently uphold Extended Producer Responsibility (EPR) policies on the disposal of hard-to-recycle materials: Washington, Oregon, California, Colorado, New Jersey, and Maine. Use your packaging to communicate how your company adheres to EPR laws.

How to Use Packaging as a Marketing Tool

How to Use Packaging as a Marketing Tool p's of marketing mix

Packaging is now at the forefront of brand awareness and promotions after some marketers renamed their seventh marketing P from the overarching “physical evidence” to packaging.

Here are seven ways you can optimize packaging as your “silent salesperson”:

1. Include customized packaging in your branding

You can use packaging to reinforce your brand identity because it receives the highest engagement with your consumers next to your product. For consistency, your packaging should include these brand elements according to your style guidelines:

Name

The brand-to-product association is so strong at times that some names have undergone genericization—the trademark becomes synonymous with that class of products. 

Examples include Kleenex for tissue paper, Band-Aid for adhesive bandages, and Xerox for copying machines. Other genericized brands include Velcro, Lego, Google (“Let’s Google it.”), and Photoshop (“I think that was photoshopped.”).

Logo and brand graphics

Your logo is your visual trademark, which must be recognizable as your brand name—if not more memorable. Graphics separate from your logo must use your brand color palette.

Color palette

Your packaging should ideally use your brand colors, which should’ve been chosen after analyzing your target audience and competitors. Some designers advise using up to three colors for maximum memory retention.

Slogan

Slogans are simple and catchy phrases representing your brand’s personality. They’re also crafted to function as mini-mission statements.

M&M: “Melts in your mouth, not in your hands.”

FedEx: “Where now meets next.”

Nokia: “Connecting People.”

Typography

Your fonts should be easy to read and express product information. Their look must also fit the style of your other branding elements.

Images

Images or visual elements must be crisp and attractive enough to tug at your target market’s heartstrings. They should also represent your brand message and the product’s unique value.

2. Think out of the box for higher shelf impact

Does your packaging seem to blend with other products on retailers’ shelves? Although shoppers have subconscious packaging expectations for different product categories, your brand must have unique elements that will help you stand out in a sea of other competing products. Two steps can help you achieve this:

Audience research

Conduct a simple online poll (try Twitter or LinkedIn) and ask your target buyers what they consider to be typical packaging in your product category.

Competitor research

Look through store shelves and compare the designs of your rival products. You might notice similarities in color and typography—these are the core design elements of your category. Doing something different but still in tune with your audience’s survey results is worth the risk.

Finnish company Sitko’s artisan pizza box is one example of unconventional design. It only uses black and white and shows off its sourdough balls—described as the “heart and soul” of its business—in various irregularly rounded shapes.

pizza box unconventional package design

Meanwhile, Norway’s Freja did quite the opposite, playing up Nordic geometric shapes and a bright—although still limited—color palette for its rebranded bone broth line.

bone broth competitive research think out of the box

Below, this unique nature-based concept by Vu Digital encases bottles like flower petals.

flower petal unique packaging in marketing

Meanwhile, one designer used insect-themed window boxes for lightbulb packaging

insect-themed window boxes for lightbulb package

3.   Incorporate packaging in your marketing campaigns

Although packaging can promote your product on its own, it’s most influential when used in tandem with the rest of your marketing arsenal. You can feature them in your digital (social media and website or Google ads) or offline (billboards, print, and TV) ad campaigns.

Aligning your packaging with your ad strategies may be as simple as using custom tape, labels, and sleeves on stock packaging boxes.

4.   Make it functional

Packaging should be durable and user-friendly in that storing, opening, resealing, and displaying them shouldn’t be a struggle. New packaging trends, such as smart packaging features, offer tamper detection and counterfeiting technologies such as QR codes and RFID tags.

Functional packaging can also refer to ergonomic handling and dual-purpose design. For instance, Motorola’s Razr 5G comes in a box that doubles as a phone holder-stand.

Motorola Razr 5G multipurpose box also phone holder stand

The Botanist Gin’s functional liquor boxes also double as a reusable planter. When you can repurpose your packaging, you get plus points for sustainability.

functional liquor boxes double as reusable planter sustainability

5.   Personalize through promotional elements

Add a personal touch through packaging inserts, such as thank-you cards, coupons, or customer-specific samples. You can follow the STP model to determine the most appropriate personalization add-ons. The acronym stands for segmentation, targeting, and positioning. 

Segmentation

Targeting

Positioning

  • Determine segments or groupings
  • Identify common characteristics (create profiles/buyer persona)
  • Create measures of segment attractiveness
  • Evaluate and pick segments showing the highest interest in buying

Setting the marketing mix for each segment, emphasizing the brand’s benefits as more attractive than the competitors

Segmentation is dividing your customers into groups based on shared traits. Targeting is determining each segment’s buying power and identifying those most likely to convert. Finally, positioning is developing a marketing mix for each group.

To illustrate how the model works, small business owners can apply STP by including handwritten thank you messages in the package of first-time buyers, addressing them by their names. They can add freebies—stickers, trinkets, or a product sample—that complement their purchase to encourage repeat business.

Meanwhile, for returning customers, a referral card (offering discounts to the customer and a friend) or loyalty program invite can help expand your client base and deepen engagement.

McKinsey reported that 71% of consumers expect brands to personalize their interactions. Meanwhile, 88% of shoppers surveyed by Salesforce said their experience with a company is as important as the product or services they offer. McKinsey adds that personalization can increase revenues by five percent to 15%.

6.   List all the ways they can reach you online

Use social share inserts or print your social channels directly on your custom box and labels to encourage clients to connect with you online for feedback and queries. Be upfront about requesting a review and include a link that directs them to your corresponding webpage.

Also, include your main hashtags to encourage customers to look them up online and use them in their posts and tweets.

7.   Provide themed or limited edition packaging

Holidays and occasions such as your subscriber’s birthday and anniversary of their loyalty program membership or first order offer opportune moments for you to produce variations of your packaging. Themed packaging instantly turns your products into giftable items—something not-so-crafty buyers warmly welcome.

Moreover, you can roll out limited-edition packaging for specific products. Doing so can entice shoppers to buy before supplies run out and give them a sense of exclusivity because they acquired something unique to your brand and not available to the rest of the public. 

Grow with the Packaging Industry’s Marketing Thought Leaders

Once your packaging design is done, finding a capable packaging and printing company can make or break your marketing dreams. Choosing a printer with established thought leadership in this area can give you peace of mind. Besides being masters of the technical process, such service providers are aware of what makes a design arresting and professional-looking.

Refine Packaging is more than just dependable—we’re committed to ensuring your custom packaging becomes a profitable growth driver. And our dedication to your marketing success isn’t just lip service. Check out our blog section where we discuss the essentials of design, printing, and distribution. We’re serious about what we do, but always aim to keep simplicity and lightheartedness at the center of it all.

No matter what stage in the business you’re going through, we’re here for you. Our team includes in-house designers so you can get answers to any marketing concerns. Contact us today for a free consultation or more information about our process.

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What is the RGB Color Model? What It Is & Why It’s Avoided in Printing https://refinepackaging.com/blog/what-is-rgb-color-model/ Sun, 20 Aug 2023 15:14:45 +0000 https://refinepackaging.com/?p=5059 Color creation is a diverse process, varying according to the medium used. It also involves different color models, each with its color range or gamut. RGB is one of these color systems. Short for red, green, and blue, the RGB color representation method emerged with the advent of the electronic age. It explains how color […]

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Color creation is a diverse process, varying according to the medium used. It also involves different color models, each with its color range or gamut. RGB is one of these color systems. Short for red, green, and blue, the RGB color representation method emerged with the advent of the electronic age. It explains how color works on display devices such as TV sets, digital cameras, and computer monitors.

Starting your packaging design and preparing the file for your printer are some of the best times to understand the RGB model better. Whether your project involves a custom cosmetic box, display packaging, or retail box, read on and discover how to use this color space for your printing needs.

What is the RGB Color Model?

The RGB color model is an additive color model where the primary colors or light units – red, green and blue – are combined in multiple ways at different levels of intensity to produce a vivid and wide range of unique colors (known as “additive mixing”). RGB is typically used for digital graphics, where the images will only be seen on screen.

How RGB Works

As kids, we learned that red, blue, and yellow were the primary colors for producing new hues. But digital colors—or colors emitted by electronic monitors that allow us to see images—don’t work the same way.

The RGB system involves mixing different colors of light. Each color’s light intensity ranges from zero to 255. Each color has 256 values (including zero), resulting in 16.77 million available colors. The color mode ranges from warm orange to cool blue.

On digital screens, tiny dots called pixels form an image, with each pixel consisting of red, green, and blue light units.

RGB as an Additive System

RGB as an Additive System

In the RGB color model, adding or combining the primary colors or light units produces a more vivid or brighter color.

The light source changes the brightness level of each primary color within a pixel to create unique colors. Mixing two basic colors at full intensity produces cyan, magenta, yellow, and black—the primary ink or pigment colors.

Blending red, green, and blue light at optimum capacity or equal intensities produces white light. Meanwhile, you get black when with the absence of light. In between these extremes, combining two or three primary colors—each with a different intensity—produces the entire color gamut.

Best Applications for RGB

Manipulating light to produce desired RGB colors happens in the digital space. Thus, the RGB mode is best for:

  • Branding (online logos and online ads)
  • Web and app design (graphics, buttons, and icons)
  • Visual content (photography for website, apps, and social media, video, and infographics)
  • Social media (profile picture and profile backgrounds)
  • Scanning documents 

Why RGB Isn’t Ideal for Commercial Printing

You can print an image set in RGB mode without making changes because today’s inkjet or personal printers have software that automatically converts them to CMYK. But the printout may be different—typically duller or less vivid—than how the colors appear on your screen.

Converting the file to CMYK using an image editing solution is still the best option. Besides, most professional commercial printers will ask you to convert your file from RGB to CMYK before they print.

Image editors such as Photoshop, Illustrator, and CorelDraw allow you to preview how your image, pattern, or design will look on paper. Moreover, such software lets you tweak your image if its appearance is way off the RGB version.

Understanding CMYK in Packaging and Print

Understanding CMYK in Packaging and Print modern color printing press

CMYK stands for cyan, magenta, yellow, and black—the four ink colors used by most offset printing machines, such as those by Refine Packaging. In offset printing—whose market was worth $649.9 million in 2022, your design or image undergoes color separation. This process involves four plates receiving a calibrated amount of each CMYK ink. Each plate offsets the image to a rubber blanket, which then applies the ink on the material. When the four-color process is complete, the overlapping colors produce a single image of your original design or photograph.

Based on RGB’s additive nature, increasing your color’s intensity brings you closer to white. Meanwhile, the CMYK model is a subtractive process—inks “subtract” brightness from white or a blank surface. Adding different colors of pigment or ink to a surface will give you a darker result. However, CMYK has a smaller 16,000-color range compared to RGB.

Due to these differences, printouts can’t accurately represent the bright colors in designs created or photos captured using the RGB mode. Images can appear “washed out,” especially if you have “out of gamut” colors, such as neon, fluorescent, and metallic hues. You may have to make test prints and customize settings to get specific tones right for your printout.

Here’s a chart summarizing each color system’s unique traits:

Color Mode Traits

RGB

CMYK

Number of colors

16.7 million

16,000

Color source

Light

Ink

Usage

Screen viewing, lighting for photo shoots

Printed materials

Examples

Websites, mobile apps, social media, online ads, TV programs and commercials, movies

Packaging (folding carton and corrugated boxes), labels, promotional inserts, fabric, publications, brochures, business cards 

Extended or Expanded Gamut

Process color is another term for any of the inks in the CMYK system. In process printing, the four colors combine after the machines apply CMYK ink to your material one at a time.

Because color consistency is important in branding, printers use additional colored inks to achieve a closer match to spot colors. These colors are typically unique to one’s brand and chosen from the Pantone Matching System (PMS). Printers use them pre-mixed—they blend inks before printing. Pantone uses 18 base inks to create all the colors of this color model.

Some offset printing companies use an extended gamut—CMYK + OGV, which stands for orange, green, and violet—to simulate most of the PMS colors—and closer to the digital or RGB version of a brand’s design.

How to Verify if Your Image Is in RGB Mode

Here are the steps for checking what color mode your design or image is in:

  1. Illustrator: Go to File in the main menu, then select “Document Color Mode.”
  2. Photoshop: Go to Image in the menu bar, then click “Mode” and search for the color profile with a check in the panel that appears on the right.
  3. InDesign: Go to Window, then tap “Color” from the drop-down menu to bring up the color panel, which shows colors measured in percentages. You’ll find RGB percentages if you’re in RGB mode and CMYK percentages if you’re in that mode.

Prepress Process: Preparing Your File for Printing

Prepress Process Preparing Your File for Printing

The prepress stage—or the steps in preparing your packaging design for final production—is crucial in ensuring that the finished product accurately reflects your original vision and branding. 

For business owners and packaging designers, this covers creating the design, saving your file based on your printer’s specifications, and making a hard copy or printout of the design (proof). Proofing allows you to make corrections or adjustments and show your printer or box manufacturer a printed version that’s closest to your desired look. Let’s go through each step:

1. Ask your printer for the required file resolution and format for printing your design

Most printers require high-resolution (300 dpi or higher) graphics and images with clear and legible fonts. File saved at 72 dpi—the typical resolution of pictures and text on computer monitors and smartphones—will look blurry or pixelated when printed.

Also, inquire about what file format to use in saving your design. The most common file types used in printing include:

PDF (Portable Document Format)

You can view PDFs on almost any platform and device, making it a flexible format. It preserves the formatting and layout of graphics (raster and vector), fonts, and text. 

EPS (Encapsulated PostScript)

An EPS file is a vector-based format, allowing you to scale your artwork infinitely (into smaller or larger sizes) while retaining its quality. However, image-editing software is necessary for opening and editing EPS files.

AI (Adobe Illustrator)

Another vector-based file type, AI is the native format for designs and graphics created in Illustrator. Like EPS, AI supports transparency and special effects. The majority of the Illustrator software’s users come from the US (42.17%), followed by the UK (8.54%), and Germany (5.29%).

The Adobe product line dominates the graphic design software sector worldwide, with a 43% global market share.

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2. Calibrate your monitor

Check your screen’s brightness, white point, and contrast index or gamma. Doing so will reduce the disparity between your design’s appearance—on your computer screen and a test print, particularly its luminance or brightness.

The most commonly recommended brightness for prepress work is 100 candelas per square meter. This is the standard unit of measure for monitor brightness, although the acceptable range is 80 to 120 cd/m2. Meanwhile, the recommended white point—or setting that determines the color temperature (warmth or coolness of light) of the brightest white—for CMYK reproduction is 5000 Kelvin or D50 and 5500K or D55. Monitors generally have high default or factory settings of D65, which is acceptable for images you’ll use and display online. As to the gamma levels, the range is from 1.8 to 2.2.

Besides these internal controls, you can also use monitor calibration hardware, such as Datacolor’s SpyderX Pro, X-Rite i1Display Pro, or Calibrite’s ColorChecker. These colorimeter or light-sensing devices measure the transmission of light or your monitor’s output. 

Calibrators have apps that automatically adjust your display to meet a color profile. Some devices also assess your ambient light, which is useful when the light source in your work environment doesn’t change. Otherwise, it’s best to turn off this feature.

3. Generate a soft proof

Soft-proofing is using your monitor to view how your design—particularly its colors—will appear when printed out.  It’s not perfect, but it’s better than guessing or hoping for a nearly accurate outcome.

To determine how your design will look in CMYK, convert your file to that color mode. Here’s how:

Adobe Illustrator 

Go to Files and select “Document Color Mode,” and click CMYK as shown in this video tutorial.

adobe illustrator soft proof document color mode

Adobe Photoshop

Go to Edit, click “Convert to Profile,” and pick CMYK in the Destination Space as shown in this explainer video.

adobe photoshop soft proof convert to profile CMYK

Adobe InDesign

Go to File, click “Adobe PDF Presets,” and tap “[Press Quality].” Save the file and in the pop-up box that emerges, click “Output” and then choose CMYK in the Destination dropdown menu.

adobe indesign pdf file presets quality output

Select the correct material for your test print

If you wish, you can do a test print of your design to show to the printer. Use midrange to premium paper resembling your packaging material to see how the colors will show on a surface with a similar texture. Your chosen paper type and ink quality affect the appearance of your hard proof, so be sure your cartridges have enough ink.

Later, you can ask your printer if they can produce a prototype before mass production. At Refine Packaging, we include mockup creation in our client’s printing journey with us.

Statista’s latest data shows that paper and cardboard enjoy robust sales, cornering 33% of packaging material demand worldwide. Flexible plastics are close behind at 25.5%

Investing in Colors Unlocks Business Opportunities

Investing in Colors Unlocks Business Opportunities

Read our packaging definitions and glossary guide to help you get up to speed with industry terminology as you create your own custom boxes.

Choosing a high-quality and seasoned printing company to produce your packaging is a wise investment to ensure uniformity in your brand colors online and offline. 32% of consumers say that visually appealing and gift-like packaging encourages them to post images or videos of products on social media. Thus, product packaging can open doors, whether it’s a greater online presence through user-generated content or wider brand awareness through ad campaigns. Increased brand awareness can lead to ROI growth from at least 5.5% to 820% in some cases.

When comparing printers, research online testimonials and feedback about them. Request packaging samples to get an idea about the company’s capabilities.

Refine Packaging’s partner brands can attest to our team’s customer service success and eye-catching customization using our offset printing process. Upon your request, we can send you a sample from our past projects if you want to check our work quality. Our team can also produce a custom sample of your packaging before production.

Still figuring out your custom packaging options? Our in-house design team can help you decide, including exploring label and sticker applications if you prefer customized fold-and-assemble stock boxes or single-color packaging.

Refine Packaging is the top choice for the world’s Inc 5000 and Fortune 500 companies. With super fast production times, affordable pricing, and a sky’s the limit attitude, we’ll help you turn your custom packaging into a competitive differentiator. Contact us today and a dedicated packaging specialist will guide you through every step of the custom packaging process without breaking a sweat.

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What are Packaging Inserts? Intro to Types, Selection Tips, & Legal Compliance https://refinepackaging.com/blog/what-are-packaging-inserts/ Sun, 13 Aug 2023 16:02:33 +0000 https://refinepackaging.com/?p=5031 Don’t you love to shake presents to guess what’s inside?  Chances are, the content will jiggle if the box is much larger than the content, especially if the giver packed it themselves by hand. When the gift is heavy and quiet, we secretly wish it’s a luxury or high-end item. Why? More often than not, […]

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Don’t you love to shake presents to guess what’s inside? 

Chances are, the content will jiggle if the box is much larger than the content, especially if the giver packed it themselves by hand. When the gift is heavy and quiet, we secretly wish it’s a luxury or high-end item. Why? More often than not, brands selling pricier products package them with inserts that hold them steady in the carton container.

If you’re considering packaging inserts for your fragile product line or want them for your kits and subscription business, you’re in the right place. Hang on tight as we discuss the different packaging insert options available for every product type. You’ll also discover various promotional inserts your brand can consider for added engagement and upsell opportunities.

Packaging Insert Types

Packaging inserts can be either box inserts or promotional inserts. The first type supports a product’s protection and safety, while the second type serves as multi-purpose advertisement cards.

Box Inserts

Some of the immediate benefits of box inserts include:  

  • Effective blocking (preventing side-to-side movement) and bracing (preventing up-and-down motion) of one or several items in your box, reducing or eliminating the shock and resulting damage your products can acquire during impact while the box undergoes storage, transport, and hand delivery
  • Compartmentalizing items, preventing them from rubbing against each other 
  • Reducing labor involved in applying protective wrap or assembling loose void fills
  • Improving product presentation, resulting in positive unboxing moments

Here are the most common packaging insert types you can choose from:

Corrugated carton

Corrugated carton packaging insert type

These corrugated carton inserts typically separate the product from the cardboard packaging‘s walls. Their fluting layer cushions and reduces shock acquired by the item in case of impact during storage, transport, or hand delivery. 

Due to their thickness, these inserts aren’t suitable for small products and items or primary packaging with complex shapes. Like paperboard inserts, the white paper variety is ideal for colored printing, while the Kraft paper type can take black-and-white printing. Learn more about the distinction with our guide comparing cardboard vs corrugated cartons.

Chipboard

Several recycled paper sheets glued and pressed together compose chipboard or particle board inserts. They’re thinner than corrugated boards and have no flutes, making them more appropriate for lightweight and non-fragile items. Like corrugated inserts, chipboards make great inlays, dividers, and pads for stacked items.

Paperboard

paperboard insert type SBS Kraft

Paperboard may be thinner than corrugated cartons, but that’s what makes them versatile. You can easily fold and customize them into your desired shape and size. Solid bleached sulfate (SBS) for high-quality colored print and unbleached brown or Kraft paper for black-and-white printing are the most common paperboard options. They’re also the most inexpensive insert type and partner well with your paper box. Dig into more detail with our ultimate guide to custom packaging inserts

Molded or paper pulp

molded or paper pulp insert

Box makers combine recycled paper and cardboard to produce paper pulp inserts, which they mold into various shapes and sizes to secure glassware, electronics, ceramics, and other delicate products. Traditional egg carton boxes and many wine packaging use this insert type.

Mushroom packaging

Another highly recommended eco-friendly insert is mushroom packaging. The material consists of mycelium—the root system of mushrooms—and hemp hurd, or the inner fibers of a hemp stalk. Its insulating properties make it advisable for edible and temperature-sensitive goods.

Foam

foam insert protective cushion

Foam is lightweight and custom-cut to snugly fit a product’s specific shape. As a result, it’s another cushioning and protective option for fragile items.

Foam inserts come in low (cross-linked polyethylene or XLPE), medium (expanded polyethylene or EPE), and high densities (ethylene-vinyl acetate or EVA, resembling yoga mat material). Meanwhile, the soft and flexible polyurethane foam (which resembles the material used in dishwashing sponges) comes in various densities.

Molded plastic

blister or molded plastic insert type

Plastic is another customizable material available in various thicknesses and materials. The most popular are polyvinyl chloride and polyethylene terephthalate (made from recycled polymer used for food products).

Blister insert is the other name of this insert type, referring to the product of thermoforming or heat application to mold the plastic.

Here’s a summary of box inserts and the products they match with the best:

Material

Types/Options

Product weight

Fragility Level

Paper

 

 

 

Corrugated carton

Medium to heavy

Fragile

Chipboard

Molded or paper pulp

Paperboard

Light

Non-fragile

Plant fibers

Mushroom inserts

(but needs adequate ventilation and should avoid excessive moisture)

Light to medium

Fragile

Foam

 

 

 

Cross-linked polyethylene or XLPE

Light to medium

Fragile (for “class A surfaces” because it’s non-abrasive, including light objects such as smartphones and medium to heavy automotive parts)

Expanded polyethylene or EPE

Medium to heavy

Ethylene-vinyl acetate or EVA

Heavy

Fragile

Polyurethane

Light

Fragile

Plastic 

 

Polyvinyl chloride or PVC

Light to medium

Fragile (food items, prescription medicine)

Polyethylene terephthalate or PET

Promotional Inserts

Promotional inserts or insert cards can take various forms depending on your brand, product, and target audience. Here are some ideas to inspire you: 

Thank you card

Buyers feel valued when businesses appreciate their interest and loyalty through thank-you cards. The gesture allows startups and small businesses to build relationships and spread a positive impression of their brand. 

Handwritten, personalized messages with the customer’s name make them feel extra special and can result in up to a 7% boost in conversion.

John Cronin is known for sending a handwritten appreciation for every purchase of his John’s Crazy Socks. Cronin, who has Down syndrome, co-founded the business with his father, Mark, back in 2016.

promotional insert thank you card example

Coupon or discount offer

With inflation on the rise, 90% of consumers look for discounts and cash backs. Thus, money-saving promos can encourage repeat purchases and customer retention. Including inserts within packages also help ensure that your buyers can view and consider the offer instead of it just ending up in their email spam folder.

You can grant discounts based on your clients’ minimum spend (a specific percentage or dollar amount off). Recent Statista data shows that over half of consumers prefer percentage discounts. Other options include organizing a contest or setting a period for claiming products at a reduced price. 

Boxy Charm used inserts to announce its one-day discount for its beauty subscription business clients.

coupon or discount offer promotional packaging insert example

You may also consider collaborating with another business with a complementary product or service for a joint or cross-promotional offer.

Social share/product review request

These inserts can effectively continue engagement with your customer beyond the arrival of their order.

Give them a reason to connect with and follow your social channels by requesting online feedback about their purchase.

Frank Body used personification in its social media share insert, with its coffee body scrub encouraging users to connect with the skincare company on social media.

social sharing and product review packaging insert example

To make the review process easier, list the social links and questions you’d like them to answer. Moreover, you can add a QR code that takes buyers to a landing page containing the review form. You may also include a QR code that will direct them to a newsletter sign-up form so they can get regular updates on your new products and bargains.

Referral card

Do you know that 40% of consumers trust referral marketing? You can turn your shoppers into your extended marketing team through referral cards that will reward them and their friends with discounts or freebies. Make your referral inserts look like invites or business cards to make “customer recruitment” enticing and fun.

Stickers

Who doesn’t love freebies? Make customers feel proud about being part of your brand community by inserting stickers they can apply on their laptops, on the back of their phones, and on other surfaces. Stickers can also expand public awareness of your business.

Warranty guide

Make your product warranty registration and process less boring by having your box manufacturer produce custom warranty inserts. 

Scooter brand Micro has a warranty card, which points new owners to its website for activation and further details.

warranty guide as packaging insert example

Usage and care instructions

Consider including this insert type if customers must follow steps to properly and safely use, clean or wash, and store your products.

Your product’s ingredients and warnings—such as possible allergic reactions and emergency first-aid advice—are other content you can include in instruction inserts.

Naples Olive Oil’s gift set includes recipe cards for using the oil, balsamic vinegar, and dipping spice blend in the box.

usage and care instructions for promotional box insert example

Interactive elements

Your insert can feature a fun puzzle, brainteasers, DIY activities, and additional tips for using your product. Smart content—such as scannable augmented reality (AR) codes showing your company’s history, “behind-the-scenes” footage, or games—also provides memorable experiences. Nine out of 10 brands say they plan to incorporate AR in their marketing campaigns.

Custom Die-Cut Inserts: Production Process

Inserts can be as simple as paperboard and corrugated carton dividers that offer multiple partitions for objects, such as glass bottles, coffee K-cups, and others.

But for custom inserts, box makers use die-cut machines with multiple cutters and blades to create inserts based on your product’s shape. They add cut-outs, slots, and holes, so you or their team can slip and fold without needing extra tools.

Packaging companies can also add color printing or custom-printed copy on carton inserts to further professionalize your packaging’s appearance. Customizations include:

  • Embossing or raising an image or design on the box surface.
  • Debossing—the opposite of embossing—involves sinking the design into the box surface.
  • Spot UV coating or applying a clear coating that results in a high gloss or sheen.
  • Foiling or applying thin metal (gold, silver, aluminum, or copper) foil to the box surface.

How to Choose the Proper Insert for Your Packaging

How to Choose the Proper Insert for Your Packaging

Box Insert

Determining the right box insert for your product will involve the following steps:

1. Note your product’s dimensions and weight

Consider your item’s length, width, height, thickness, or diameter plus its weight when deciding what insert to use. Heavier products will naturally need tougher materials to support them.

2. Establish how much protection your item requires

Pastry and flowers need a different kind of protection compared to glass and ceramics. Your shipping and handling method will also affect your material selection. Foam and molded pulp are the most typical choices for products with primary packaging, which can break or sustain scratches and dents.

3. Review your budget

Your budget will determine the materials you can choose from. Ask your packaging designer or box supplier how they shock-proof your product if you prefer lighter, or lower-density materials, especially if you want to reduce your shipping expenses. 

However, the best practice is to follow courier suggestions for packaging to ensure your box and its contents can survive hazards like poor weather, accidental drops, and poor road conditions.

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4. Study your packaging’s environmental impact

The latest U.S. Environmental Protection Agency report citing 2018 data showed that 82 million tons of solid waste came from containers and packaging. In the EU, cardboard and paper contributed to 32.7 million tons of waste from 2009 to 2020, while plastic and glass came in second and third, with waste amounting to around 15 million tons each.

In light of these saddening figures, using biodegradable, compostable, and recyclable materials reduces pollution and can enhance your brand image. Paperboard, pulp, and mushroom inserts are the most sustainable choices. If you must choose heavier, less recyclable materials, promote your packaging’s re-use opportunities.

Promotional Insert

Discovering what promotional insert must go with your product depends on your:

1. Goals

Choose the insert type that will fulfill your business needs, which may be more customers, increased sales, introduction of a new product, or awareness of your online platforms.

2. Customer base

You can segment your clients and send personalized inserts based on where they are in the customer journey. For instance, a thank you card and an insert that tells your brand story are fitting for new customers. Meanwhile, discount coupons or loyalty program invitations can excite your regular shoppers.

3. Budget

Set your marketing budget first to see how much you can spend on materials, type of printing, special coating, or interactive tech additions.

Fragile Items That Benefit from Box Inserts

Chipboard, corrugated, and foam inserts can protect these delicate items that are at risk of damage during shipping:

  • Electronics: smartphones, laptops, TV sets, computer monitors
  • Glass: glassware, stemware (drinkware that stands on stems), vases, mirrors
  • Ceramics: bowls, plates, figurines
  • Artwork: paintings, photographs, sculptures
  • Musical instruments: flutes, violins, guitars

Producing Inserts for Medication

For medication boxes, the U.S. Food and Drug Administration (FDA) has specifications for patient package inserts (PPI), which it considers a labeling method for patients and caregivers. According to its website, PPI must include information about the medicine, how to take it, common and serious side effects, and who should not take the medicine.

Except for oral contraceptives and medicine with estrogen, brands may voluntarily submit medication PPI to the FDA “on their initiative or by FDA request.”

Choose a Sustainable Custom Packaging Company for Your Customized Inserts

Choose a Sustainable Custom Packaging Company for Your Customized Inserts

Read our A-Z guide to packaging definitions to help you get up to speed with industry terminology as you create your own custom boxes.

Packaging firms typically specialize in only a few materials for their custom packaging inserts so you must check if your supplier can produce the type needed for your mailer box, marketing kit, and subscription boxes.

Refine Packaging can customize box inserts for various products. Cardboard, corrugated, and foam options are available. We don’t make plastic inserts. Contact us for any questions or concerns about your planned box insert so we can help you arrive at a solution that will upgrade your packaging box’s sales potential.

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How to Increase Your Ad Campaign’s ROI By Showcasing Custom Packaging (6 Steps) https://refinepackaging.com/blog/increase-ad-campaign-roi-packaging/ Sun, 13 Aug 2023 15:51:49 +0000 https://refinepackaging.com/?p=5028 Packaging is the latest addition to the marketing “Ps” that include product, price, people, place, promotion, physical evidence, and process. With its humble beginnings as a safety layer and container for safe transport, product packaging evolved into a brand identity carrier and the vehicle behind the “packvertising” phenomenon. Packvertising had intended to be a separate […]

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Packaging is the latest addition to the marketing “Ps” that include product, price, people, place, promotion, physical evidence, and process. With its humble beginnings as a safety layer and container for safe transport, product packaging evolved into a brand identity carrier and the vehicle behind the “packvertising” phenomenon.

Packvertising had intended to be a separate and more cost-effective alternative to traditional ad placements. Brands included flyers, vouchers, and promotional stickers in the box for added ways to connect and engage with consumers.

When COVID-19 struck, social media became flooded with at-home unboxing videos. The trend elevated the packaging box as an extension of every product, coming under the same scrutiny as its content in vlogs and influencer videos. Many brands now compete by showing off their product’s primary and secondary packaging in paid advertisements.

In light of this development, you may wonder: is it really worth investing in not just branded packaging but ads that include your product boxes? How can you make your packaging ad-ready?

This article answers these questions as we discuss improving your packaging ROI through ad placements that feature your custom branded packaging.

What Is Packaging ROI?

What Is Packaging ROI

Your investment in packaging includes payments for design, packaging material, printing, distribution, and promotional activities.

How to calculate packaging ROI

You can apply the basic formula for ROI in calculating your product packaging ROI. That is, divide your net profit—the amount you earned from an investment or the investment cost minus its present value—by the investment cost and multiply the result by 100.

ROI =  (Net profit / Investment Cost) x 100

However, other factors contribute to packaging ROI. They include the following:

Damage reduction

A solid, structural packaging design results in savings for shipping and replacement of goods returned due to dents, breakage, or other damage. By protecting fragile goods, you can avoid processing returns, which can run up to 59% of the item’s original price.

Improved environmental profile

A quarter of consumers prefer buying from brands that use sustainable packaging, which Statista lists as the second top consideration among American shoppers after coupons and discounts.

Higher sales

Consumers have become more careful about how brands influence their buying decisions. 82% of shoppers in a Razorfish poll said they favor brands that stand for a greater societal purpose, which brands can achieve through packaging that conveys their intended contributions to the community. Your sales performance after your new packaging design’s launch is a good indicator of your ROI.

Recurring customers

When shoppers are delightfully surprised or satisfied with their initial purchase, their positive experience leads to what is called a “brand halo” effect. As a result, they’re likely to buy again and tell others about the product. American subscription box companies combine the power of packaging’s visual appeal with anticipation in keeping and growing their client base, which stands at 61 million

Top 3 Reasons to Include Custom Packaging in Your Ad Campaigns

You can double the influence of packaging over your target audience in the following ways when you incorporate them in your ads:

1. Packaging enhances your social media presence

Packaging enhances your social media presence

Before the pandemic lockdowns, businesses used packvertising as a standalone marketing channel. They relied on extra features such as multi-page labeling and inserts containing rebates, discount coupons, and product information to attract buyers and engage customers.

When self-isolation mandates took effect, brands didn’t only ramp up their shipping and delivery procedures. They also ensured that their packaging would make up for the excitement and pleasure derived from in-store shopping. Their strategy included packaging in their content marketing and advertisements, mainly on their target market’s preferred social platforms. You can apply the same tactic to your online promotions. 62% of consumers tend to buy products a purchaser features in an image or video post.

Although unboxing videos reportedly started as early as 2006 (featuring a Nokia E61 phone), the contemporary content creators’ commentary covers the entire package—literally—from the box to its contents and fillers.

2. Packaging helps manage your customer’s expectations about a product

Advertisements featuring your product with its packaging promote transparency. Such ads can promote trust if you’re selling high-end products. As they say: the higher the price, the higher the customer’s expectations.

Potential buyers discover the item’s dimension and how large—or small—it is compared to its box. These visuals are more mentally digestible and retainable than a written description.

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3. Packaging allows you to receive immediate feedback

Why not hit two birds with one stone by asking your followers to comment on your packaging when you publish your social media ad?

How to Optimize Packaging for Advertising Success

How to Optimize Packaging for Advertising Success

You can succeed at including customized packaging in your advertising strategy by taking these steps:

1. Conduct market research and analysis

Market research and analysis help you discover more about your target market, competitors, and the packaging industry. Your study should ideally give insights about:

  • Who belongs to your target market and their pain points
  • Where your target and existing buyers research to discover and learn more about products and services
  • Which of your rivals does your target audience turn to for options and information
  • What influences conversions and purchases among your target audience
  • What aspects of your competitors’ packaging are working for them
  • Whether there’s a demand for your business initiatives
  • Underserved or unaddressed consumer needs your business can turn into a selling opportunity
  • What’s trending in your industry in the buyer’s eyes
  • Consumer attitudes toward a particular topic or consumer issue, a brand or product, and pricing

2. Identify your goals and metrics

Surveying your target audience and industry helps you define or clarify the objectives and success indicators for your packaging.

Goals should reflect what your brand identity wishes to convey—a message (such as your unique selling point) and emotion (your brand personality)—besides growth objectives, such as increasing awareness, loyalty, and referrals. Meanwhile, success metrics include brand recall, conversion, retention, and word-of-mouth.

3. Pick the appropriate design, packaging materials, and box style (Proceed to points 4 or 5 if you have existing packaging)

Your design, paper stock, custom box style, and coatings must suit your product type and function. For premium products, you may want to use luxury materials and extra features.

4. Design, test, and evaluate your packaging’s performance

You can use prototypes when testing your product packaging with small markets or focus groups. Gather people’s opinions through surveys or interviews so you can determine your packaging’s strengths and areas for improvement. Here are some tips to follow:

  • Limit the number of questions to ask, as they are open-ended ones.
  • Provide participants with a demo or prototype.
  • Ask them how they feel about your pricing.
  • Ask for their views about your competition.
  • Give them a chance to air any questions, concerns, or other comments at the end of the questionnaire or feedback session.

5. Adapt your packaging-related ad materials to the requirements and expectations of each advertising method

Around 55% of B2B and B2C product suppliers’ marketing budgets go to digital campaigns. However, traditional channels like print, TV, and billboards continue to be viable options.

If you’re allotting a large chunk of your budget to online marketing as well, familiarize yourself with the image sizes for product photography and video lengths required for website or social media ads. Our cheat sheet below is a handy reference.

Besides great visuals, the best social media ads have a clear call to action so your followers know what to do next, such as “Buy now” “Add to shopping cart,” “Sign up,” and “Learn more.”

6. Include your social media icons on your packaging

Invite ongoing engagement with your customers by including your social media handles on your company info. Doing so can raise your chances of upselling opportunities and referrals. 

Social Media Ad Specs Cheat Sheet

Here’s our cheat sheet for social media ad specifications. Aspect ratio (x:y) refers to the ratio of an image’s width to its height.

Social Media Platform

Image

Video

Facebook

(up to 30MB in .jpg or .png format for images and up to 4GB in .gif, .mp4, and .mov formats for videos)

 

Feed and Reels: 1080 x 1080 pixels (resolution), 1:1

Stories: 1080 x 1920 pixels, 9:16

Feed (collection and sequence): 1080 x 1080, 1:1 

Right-column image ad (viewable on desktop, on the right side of Facebook pages): up to 10 images with a 1080 x 1080-pixel resolution

Facebook Marketplace image ads: up to 10 images with a 1080 x 1080-pixel resolution

 

Feed: 1080 x 1080 pixels, 1:1

Stories: 1080 x 1920 pixels, 9:16

Reels: 500 x 888 pixels, 9:16

Feed (collection and sequence): 1080 x 1080, 1:1 

Right-column video ad: up to 240 minutes 

Facebook Marketplace video ads: up to 240 minutes 

In-stream video ads (viewable on mobile, during in-stream videos): two to 10 videos of up to 240 minutes each. However, keeping videos to 15 seconds long is highly recommended.

Instagram

 

Feed and Stories: 1080 x 1080 pixels, 1:1

Stories and Explore: 1080 x 1920 pixels, 9:16

(up to 30MB in .jpg or .png format)

Feed, Stories, and Explore (up to 250MB): 1080 x 1080 pixels, 4:5. Stories can run up to 60 seconds.

Reels (up to 4GB): 500 x 888 pixels, aspect ratio: 9:16 (up to 90 seconds)

Feed and Stories (collection): 1080 x 1080, aspect ratio: 1:1 

You can post up to 30MB images in .jpg or .png format and 4GB videos in .gif, .mp4, or .mov format.

YouTube

Image display ads: up to 150KB with 300 x 250p resolution in .jpg, .png, or .gif format.

Skippable video ads: up to 1GB with a 640 x 360p resolution (16:9 or 4:3) and at least 12 seconds long. The YouTube-suggested duration is three minutes or less.

Non-skippable ads: up to 1GB with a 640 x 360p or 480 by 360p resolution. (16:9 recommended because many YouTube viewers transition to CTVs). 15 to 20 seconds long

Bumper ads (usually plays before the video): same maximum file size and resolution as skippable and non-skippable ads but with a shorter, six-second duration

The ideal video file format is .mpg but YouTube also accepts .mov, .mp4, and .avi files.

Pinterest

Shopping ads: 1000 x 1500 pixels, 2:3

Carousel: two to five images of up to 32MB each, 1:2 or 2:3

Collection ads: Four to 25 images of up to 10MB, 1:1 or 2:3

Images should be in .jpg or .png formats.

Up to 2GB each lasting four to 15 minutes (but six to 15 seconds is Pinterest’s recommended length); square (1:1) or vertical (2:3, or 9:16)

Videos should be in .mp4, .mov, or .m4v format.

TikTok

Up to 500MB and 60 seconds long, but TikTok’s recommended length is nine to 15 seconds

Videos should be in .mp4, .mpg, .mov, and .avi format (1:1, 9:16, or 16:9).

Twitter

Standalone image ads: up to 5MB in .png or jpeg format with 1200 x 1200p resolution, 1:1

Image carousel (two to six images): 800 x 800 pixels, 1:1

Standalone video ads: up to 1GB in .mp4 or .mov format with 1200 x 1200p resolution, 1:1.

Video carousel (two to six videos): 800 x 800 for 1:1 or 800 x 450 for 16:9

Twitter recommends videos to last for 15 seconds or less although it allows up to 10 minutes for selected advertisers.

LinkedIn

up to 5MB with 1200 x 628 pixels (640 x 360p minimum and 7680 x 4320p maximum) in .jpg, .gif, or .png format, 1:1

up to 200MB and 30 minutes in .mp4 format

Social Media Examples Featuring Product Packaging

Here’s how some businesses featured their personalized packaging in social media ads:

ThreadBeast

Streetwear brand ThreadBeast showcases their subscription boxes directly in their Facebook advertising campaigns.

threadbeast subscription boxes in Facebook ad campaign

Jam Cellars

Jam Cellars’ Butter Chardonnay brings on some “better beach time” based on the brand’s YouTube video featuring the wine with its bright yellow-labeled bottle, can, and packaging box.

jam cellars packaging box in YouTube advertising

Crest

This Instagram image ad of Crest 3D White Strips directs the platform’s users to Amazon.

Crest 3d white strips custom branded packaging box in Instagram ad campaign

Corkcicle

A TikTok subscriber included the packaging in the unboxing video of the insulated tumbler by Corkcicle, which she received on Mother’s Day.

tiktok promotion highlighting corkcicle box packaging

Purolator Inc.

Purolator made a LinkedIn post to announce its limited-edition holiday boxes. Like the Canadian courier, you can end your written ad with hashtags to widen your reach. Although you can use up to 30 hashtags, marketers advise using only a few of them. Three to five are enough according to the Instagram Creators account.

purolator linkedin post announcing holiday packaging boxes

Know Your Other Advertising Channels

Through market research, you can focus your ad budget on your target audience’s preferred channels. Nevertheless, knowing the various advertising channels below makes you aware of additional venues for sourcing product promotion ideas.

Moreover, consider that although the average American broadband-connected household has 13 connected devices, 28 million households can’t afford the fees for internet access.

Television

Advertisers forecast a 10.4% growth in ad revenues amid an expected increase of connected TV (CTV)—or traditional TV connected to the internet that allows video streaming and web browsing—adoption from 2023 to 2028. Moreover, 50% of Americans connect their smart TV or CTV sets through their in-built mechanism.

Minimum CTV ad costs range from $20,000 to $50,000.

Print

Newspaper and magazine ads, flyers, and posters are all part of print advertising. Their tangibility gives them an edge over online adverts, the oversupply of which has taught netizens to ignore their presence, resulting in so-called “ad blindness.” Moreover, internet users can use ad blockers for privacy. Top Media Advertising reported that a digital ad’s effectiveness rises 400% when combined with print ads. 

Newspaper ads can cost between $50 and $2,700 and up for full-page ads.

Outdoor advertising

Billboards and public transportation ads are examples of outdoor advertising. Billboard fees—which cover four weeks—are worth $850 (for static) or $2,100 (for digital) on average. Meanwhile, transit advertising shares the same average cost as static billboards.

Email ads

Your brand can place an ad on a third-party email newsletter in exchange for an endorsement. The sponsorship cost depends on the newsletter’s industry, subscriber count, and audience engagement. Advertising charges can start at around $15 to $30 per sponsored email. 

Make Your Custom Box Packaging Ad-Ready

Make Your Custom Box Packaging Ad-Ready

Selecting an expert custom box manufacturer with an eye for design is crucial when you decide to make product packaging design a part of your advertising projects. Your box provider should help deliver what you promised consumers in your image or video ads in whatever medium.

Refine Packaging can print branded boxes that will delight your customers beyond what they see in traditional or digital ads. Our happy customers can tell you all about it.

Moreover, our seasoned in-house design team can ensure that every step in your packaging development journey with us targets optimal client satisfaction from discovery to conversion. Contact us today to request a free consultation about your ad-ready packaging requirements.

The post How to Increase Your Ad Campaign’s ROI By Showcasing Custom Packaging (6 Steps) appeared first on Refine Packaging.

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Packaging Definitions: Complete Glossary of Printing Terminology https://refinepackaging.com/blog/packaging-definitions-glossary/ Wed, 26 Jul 2023 20:27:01 +0000 https://refinepackaging.com/?p=4944 Does it ever sound like your packaging designer is speaking a different language? Well, in some sense, they are.  Technical packaging terminology can be difficult to understand, even for those in the field for years. If you need to learn about the jargon and terminologies that are commonly used in the packaging industry, this is […]

The post Packaging Definitions: Complete Glossary of Printing Terminology appeared first on Refine Packaging.

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Does it ever sound like your packaging designer is speaking a different language? Well, in some sense, they are. 

Technical packaging terminology can be difficult to understand, even for those in the field for years. If you need to learn about the jargon and terminologies that are commonly used in the packaging industry, this is the guide you need. 

Why Are Packaging Definitions Important to Know? 

By understanding packaging definitions, you’ll save time, communicate more clearly and effectively with your team, and build a stronger reputation and overall custom packaged product. 

The Individuals Who Should Know Packaging Terms  

Ultimately, custom packaging and package design takes place within a company or with multiple degrees of external packaging engineering, often requiring support from independent contractors, consultants, vendor evaluations, independent laboratories, contract packagers, total outsourcing, graphic designers, among other disciplines. Here is a list of professional that should know packaging and printing terms to work more efficiently: 

  • Packaging designers 
  • Customer service representatives of such companies 
  • Brand managers 
  • Packaging technicians 
  • Material scientists 
  • Printers and press operators 
  • Packaging engineers 
  • Prepress technicians 
  • Production managers 
  • Ink technologists 
  • Finishing technicians 
  • Packaging consultants 
  • Quality control and assurance personnel 
  • Supply chain managers 
  • Sustainability managers 
  • Machine operators 
  • Technical support specialists 
  • Regulatory compliance officers 
  • Sales and marketing professionals 
  • Procurement and purchasing managers 
  • Product development managers 
  • Artwork coordinators 
  • Brand strategists 
  • Graphic designers working on these projects 
  • Research and development teams 

 

Without further ado, let’s dig into our complete glossary of packaging definitions from A to Z!

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Numerical Terms

0100 In The Industry: The type of sheets and rolls you can use for commercial purposes. It refers to the types that work for only one side.  

0200 Slotted Boxes: A type of box that is used for packaging purposes. It comes in the form of top and bottom flaps that are stitched or glued.  

0201: A standard regular box with outer flaps that meet the top and bottom for sealing. 

0300: A type of box with a telescope style and more than one piece alongside a lid.  

0500: A type of box that carries several liners or pieces and slides into each other in multiple directions as well. 

0900: This jargon is used for treatments that you can add inside your boxes in the form of partitions, pads, and liners. They work as a singular item; you can also glue them as one item. 

0700: This type of container has one piece; you would ship them in flat form. At the same time, they are ready-to-use types that need a very easy and simple assembly. 

0600: This term is used for rigid style processes that normally have two pieces that are separate. You can switch them together before they are used, and they are known for being large industrial types. 

0400: This is another type of folder box and toys that have pieces of box and hinges. At the same time, they come with interlocking tabs. 

3PL: Acronym for third-party logistics.  

Terms Starting with A

ABS: A logistic that you can create with injection molding and has the ability to give you rigidity and toughness. Although it is a great material that you can use for your packaging, it may be expensive. 

Accelerated Test: A test that allows you to find out about the strength of a coating or a box. The main purpose is to test products in shorter intervals that may occur than in real life. 

Acid Rain: This refers to a mixture of wet and dry deposition that you can have in that atmosphere. This table is important in the packaging and printing industry as well. Acid rain can cause issues to the sources that help the industry create raw materials for their processes.  

Acrylic: A type of thermoplastic material you can get from the polymerization process. So, it is a packaging method that can help you get perfect results for your needs.  

Acrylonitrile: That can provide you with transparency, resistance, and rigidity. There are multiple features it can provide in comparison to its alternatives. 

Additive: The additive is a type of packaging or printing material that you can use to get a certain result for it. 

Adhesive Bleed: It can help you get results against a label material being too pressure sensitive. Multiple scenarios can cause it, like excessive roll winding tension or cold flow. 

Aerosol: This term is used for a range of containers that have specific criteria to meet to get this name.  One of the features they must contain to have this name is a pressure-resistant container that is also gas-tight. Such a box should also have a desired product. 

Aerosol Components: This system is used for liquefied or compressed gasses that you can pack with pressure propulsion containers. This method aims to bring enough pressure to get discharge from a valve. 

Aerosol Services: These are filling arousal products that you use as original formulations and can also be customer supplied.

AlphaSeal: This term is used for units that come with the help of getting a folding box board or virgin pulp wood. There are stringent requirements to meet the standards of these products for the food industry. There is a complete range of materials you can use, like aluminum foil. 

Alternative Fuels: Fuels used in the packaging industry during shipping and transportation

Amber Glass: It is a type of brown-colored grass that is used for multiple types of packaging processes. One of the main features of this material is the reduction of light effect on the products packed inside. 

Anneal Bubble Pack: A type of temperature process you can use for creating glass products with the use of stresses and strains. You can use natural and uneven cooling for it.    

Antioxidant: A type of chemical substance you can use for the purpose of preventing the effects of oxygen on plastic material. Such an oxygen attack can cause brittleness in plastic products and reduces their likability and features.  

Anti-Skid Corrugated: A type of corrugated board that comes with chemical treatment and an embossing effect. The benefit of such boxes would be a stable palette and unit load.  

Additive: A substance that you can apply to the surface of a plastic product that you can add to it. The main benefit you get from this one is getting rid of electrostatic charges in your products. 

Applicator Cap: A type of clay closure that you can add to a packaging box to apply content to them, such as grease spouts or daubers. 

Applicator Rod:  A type of short glass rod, which comes in the measurement of 2 MM to 4 MM in diameter. You can use it alongside an applicator cap that can help cut a cap.  

Assembly: A process in which you combine different box elements into one product. The use of such procedures would be to avoid any contamination inside your box. 

AQL: Acronym for the acceptable quality level of a box. This is the maximum percentage move or proportion of a variant In the units that you get with a certain production. The quality assurance department ensures that this variable is under certain guidelines. 

Aromatherapy Packaging: These are the items you can use for packaging aromatherapy products which can also be aluminum bottles, candle holders, and others. 

Aseptic Packaging: A technique you can use to place a product into a box with sterilization kept in mind. The purpose of this process is completed when you get sterilization for your product and the box. Another benefit you get from this packaging product is that there’s no refrigeration requirement for such products. This also applies when the package seal is broken.  

Ampul: A type of smaller container that you can make from glass or plastic tubes. You can draw it into a stem and close it by fusion once you have filled it. You can use a bottom that may be flat and can also draw out as you require it to.  

Ampules/Accessories: These are ampules and also accessories that you can find in the form of breakers, sleeves, and others.  

AN: A material that comes with rigidity, excellent barrier properties, and transparency. This material is used for thermoforming as well. 

Autoclave: A type of pressure vessel that allows you to standardize packages with the help of high-temperature steam or vapor.  

Average Wall Thickness: A type of measurement that you find by measuring the thickest section of a box wall and the thinnest one. Then you divide them into two to find out this measurement.  

Avoirdupois Weight: A system of weights you can use for the purpose of measuring goods. But you are not supposed to measure precious metals and drugs with this unit.  

Animal Healthcare Products in Packaging and Printing: Products that are used for healthcare purposes and come in the packaging category. Injection-molded items are a common example of such packaging products used in the animal health sector.  

Aerosol Components: A type of material that is used for the purpose of creating bottles and boxes. For instance, extruded aluminum containers over caps and closures.  

Autoclavable: Products you can produce from resins and give you the ability to bear up to 250 degrees of temperature for up to 45 minutes. 

Abrasion Resistance: The endurance of a packaging material against scratching and wrapping. This term refers to how strong our packaging material is when it comes to such issues from the use of products that come from them. 

Across Flute: This term is used to measure edited materials as it is a unit for their measurement. 

A-Flute: A type of corrugated flute that is thickest in their category. 

Air Freight: A term used for the products you transport by air. It’s important to have special considerations when packaging such products, such as the sensitivity of the goods, their dimensions, center of gravity, and mass.  

Aluminum: A common material for packaging purposes, known for being lightweight and non-toxic. 

Allocated Inventory In Packaging: The material quantity that a department has been assigned for their production. 

Adhesive: A material that helps bond multiple surfaces into one. 

Anaerobic Digestion: Part of biodegradable waste treatment that helps reduce landfill gas emissions into the atmosphere.  

Anti-Scuff Bicell: A type of basal sheet that you can use without any woven fabrics. These normally work for the outer surfaces of the item and can help against damage to that product. 

Antistat: An anti-static type of packaging that helps avoid any static current in your packaging. This method can help reduce the chances of product damage due to this issue. The full form of this word is anti-static. 

Artwork: This term means the logo or unique design that you can create for your packaging, which are typically associated with specific artwork guidelines 

Automotive: This term is used for cars and similar vehicles that may be considered in the packaging industry.  

Astraboard: A type of polypropylene that is used inside cases and is famous for its strength and lightweight. 

Attenuate: Reduction of force on products that are sensitive to vibration.  

ATA: Abbreviation of an association that promotes the safety of your case and packaging specifications. The basic functionality of this association is to promote the safety of these products during air transit jobs. 

Terms Starting with B

Backing Liner: A type of paper material you can use to eliminate surface irregularities in packaging products. At the same time, it has the ability to be resistant to water and carry extra strength. 

Banding: This type of machine can help improve the level of security you can have with different items.   

Back Off: Loosening a cap that may occur due to improper cap application torque.  

Backing Liner: A type of compressible paper material to which you can attach the liner. This paper allows you to get rid of any regulation regularities that may exist on the sealing surface. At the same time, you get better strength, appearance, and resistance against spoiling factors. 

Baffle Mark: A type of bottom defect that may occur due to a seam coming between the baffle and the blank mold. 

Bag-In-Box: A type of sealed plastic bag that you can find inside a rigid outer box. The most common use of this one is for packing liquid products that can be of different viscosities. 

Bags: When we talk about bags, there is a long list of products that you can find in the packaging industry. These can be poly bags, mailing currency, anti-static, and many other types of bags.  

Bail: A type of wire handle that allows you to carry a product inside a box. You can weld these two to the opposite sides of boxes to get better results for carrying purposes.   

Barrier Material: A term used to classify packaging materials that offer protection for the environment. You can find these materials with the properties of having pores. At the same time, this helps remove passage of microorganisms, which helps prevent contamination in the boxes.  

Barex: A type of polymer that you can make out of Acrylonitrile. You can also have methyl acrylate and butadiene in these. You can get impressive gas barrier properties and chemical resistance with these. At the same time, it provides you with a good impact. 

Barrels: Barrels are a common type of garden, food, storage, or wine type of containers, which can also be made out of plastic. 

Barrier Material: Any type of material that can help reduce the chances of passage of moisture, gas, and other problem-causing factors into the packaging. 

Baseline Performance: Standards that industry manufacturers adhere to for comparing the performance of their products. 

Bead: A type of narrow and round projection that you can find above or below the surface of a packaging box. 

Bent Finish: A type of finished defect that normally has a bent or crooked appearance on it. You can also call it a crooked finish, in short.  

Barcode: A type of code that can help packaging and printing professionals to understand different aspects about products. For instance, it can help with the SKUs of the product. 

Blown Glass: A term for containers that are created from molten glass. The use of air pressure in this process is a prominent factor that helps create the required shape.  

Blushing: Widening or discoloration that may occur in a plastic bottle. The reasons behind this event can be physical or chemically induced phase separation.  

Board: A heavy-weight thick sheet of paper that can also be created from other fiber substances.  

Boston Round: A style of portal which has the features of a cylindrical shape and roundness. The most common use of this container is in the Pharmaceutical industry. 

Beacon: A network of high-growth businesses also famous for their positions. 

Blank: A piece of corrugated box that has been prepared for making a box. Normally it is in a cut-and-scored form. 

Beers Tray: A type of folding tray that is made of corrugated material. You can find it to have glued corners, and it is quite effective for shipping and storage purposes. 

Bevel: A type of edge of container structure that does not have a 90-degree angle to the container.  

Bins: Boxes used for the purpose of storage of hardware and small parts. You can find them in the shape of corrugated cardboard and recycled plastic. Also, they are useful for shelving and hanging from panels. 

Bioburden: The relative number of microorganisms that you can find for a product at a specific time. This measurement may also apply to the level of microorganisms that you can find in a specific area during air sampling.  

Biofuel: A type of fuel that you can get from organic matter and not fossil products. 

Bird Swing: An edge oversight defect or a string of glass you can find inside a bottle. 

Black Spots: General defect or a small black speck that you may find inside a glass bottle or box in the packaging industry. 

Blake: A certain type of style of straight oblong bottle used in the Pharmaceutical industry. You can also call them space savers and wide-mouth packers. 

Bicell: A plastic sheet material brand you can consider to be a quality product. You can use it as an alternative to Correx. 

Bitmap: A type of digital graphic that is based on pixels normally. They have very large files, and you cannot resize them without losing their quality. 

B-Flute: A term that refers to a corrugated flute that has 1/8th of an inch. 

Bleached Pulp: A type of pulp that you can get by oxidizing chemicals.  

Bott: A term for an Aluminum case manufacturer in the packaging industry. 

Blister Packs: Blister packs are a common type of packaging made from transparent molded plastic, providing a tamper-proof solution for sensitive products, such as for medical and pharmaceutical product packaging.  

Blisters: Blisters are quite different from a blister pack, as blisters can be inside a glass in the form of a bubble. 

Blow Molding: A process that you can use to create plastic containers and bottles. This process also involves molding into two halves of a mold. At the same time, air pressure is used to create mold cavities in products made with this process. 

Blow Pin: A part of tooling that you can use for creating hollow objects or containers with the help of the blow molding process. You can consider it a tubular tool that allows air pressure into a container to shape the mold you want. 

Biodegradable: A material that can decompose in natural conditions. The factors that degrade it are bacteria and other living organisms. 

Blow Molding: A type of process that you can use to mold plastics. There are three main types of this process which are injection, injection stretch, and extrusion molding.  

Bondline: A term for structural parts of a packaging product, including the adhesive part. 

Board: This term is for a thick type of sheet of paper that comes in different variations. Cardboard, containerboard, and fiberboard are 3 common examples of this type.   

Bonding: A process to combine different pieces of foam or plastic. The use of this process allows you to get desired thickness and shape of your packaging products. 

Board Grade: The type of rate that you can give to corrugated boards on three different elements. 

Branding: Branding is a unique aspect or design found on your packaging boxes – such as a logo, color scheme, pattern, icon, slogan, or symbol – that helps people quickly recognize a specific product or suite of products. 

Break Pack: A type of transit container that can be a corrugated case. 

Bubble Pack: Type of package used to protect products inside your packaging. The basic mechanism of this pack is to create a cushioning between the product and potential damaging factors. 

Bottom Plate: Part of the mold carrying heel radius and helps to push up the box. 

Boundary and Scope: These are the two terms you can use for the measurement of project parameters and help define attributes and conditions for them. 

Bruise Check: A side effect or edge that may appear on the side of our product. 

Bulged Finish: A type of finished effect that may be blown out of shape during the production of a box. 

Bung: A type of plug you can use to close a barrel. You can also try using it for closing a drum bunghole. 

Burn Line: A type of dark streak of material you can have inside a plastic bottle. It can result in the decomposition of the material. 

Butterchipboard: A type of pigmented chipboard popular for having smooth sides. You can use it for laminating aluminum foil and quote it with a release quote. 

Buttress Thread: A design of a thread profile that can take certain forms, like a right triangle or a slightly different form.  

Brush Marks: A general defect that can be on the side of a box. Such artifacts may also appear on the neck of a packaging box. 

Brushes: Common packaging equipment that you can use in multiple activities. For instance, you can use them for cosmetic dental, medical, or other applications. 

Terms Starting with C

Capacity: The total volume of space a container can offer for a product that you want to store inside it. 

CAD: This term stands for the computer-aided design you can use in the form of electronic design automation. You can create them in the form of interactive engineering drawings with the retrieval and storage processes. 

CAM: This term is used for a process in the manufacturing of these products. You can use this one to feed data into machines and manufacture products with this data.   

Cap: Cover of a bottle or any packaging that keeps it sealed. Using this part of your packaging ensures that you avoid any type of adulteration into it by keeping it tamper-evident. 

Canning Supplies: Terminology for mason jars and closures. 

Carboy: A type of bottle or other that you can make out of clay, plastic, or metal. Notable for its ability to contain a capacity of three to 13 gallons, used for shipments of spring water and comparable resources.   

Catalyst: A type of chemical substance that can improve a chemical reaction but does not take part in this event. 

Cavity: The process of plastic blow molding, which works to provide the body of the container. 

Carry on Approved: A type of case you can use to meet the luggage requirements for your airline hand luggage needs. 

Chemical Block: This term is used for a form that produces a block of chemical resistance. 

Chop Edge: The chopping-edge is the length of the board or the sheet you use for packaging products.  

CDA: This type of agreement ensures that different organizations do not disclose certain information about certain commitments.  

Coatings: There are several types of specialist coatings that you can use on corrugated boxes. These coatings can help you get different types of benefits like waterproofing, anti-corrosion, and other effects. 

Cobb Test: This type of test allows you to understand the total amount of water a certain material has absorbed. 

C-Flute: A type of corrugated material that can help you get crush resistance. At the same time, this material can offer great printing properties.  

Coldset PVA:  This type of adhesive material can become liquid when you heat them to 60 degrees. On the other hand, it will lose fluidity under 20 degrees.  

Collapsible: A type of box that you can fold to ensure that you can easily bulk transport them.  

Conductive: A type of packaging that can offer protection against static currents.  

Corrispring: A type of material you can use as an alternative to foam and polystyrene cushioning often considered for its eco-friendliness. 

Corrugator: This term is used for an industrial machine that combines various paper types to create a new type.  

Corrust: A special type of coating you can use to avoid cohesion corrosion. Its main uses for protecting metal products for both storage and transit processes. 

Corstat: A type of carbon-based coating that you can use for corrugated cardboard. Its ability to get rid of static current makes it important for the packaging and printing industry.  

Corstat Container: Boxes, picking bins, and trays that have anti-static coating on them. 

CQV: Acronym for commissioning, qualifying, and verifying. These management methods ensure that packaging systems and machinery are kept in the best conditions. 

Cradle: Corrugated cardboard inserts and fittings that you can use to protect during shipping. 

Corrugated Material: The main feature of this material is its shape which allows you to get a lot of strength and stability against difficult conditions for packaging products. It carries ridges and grooves that can help improve the ability to provide strength. 

Corrugated Board Material: The main feature of this material is containing fluted paper sheets.   

Containers For Shipping: A type of container that you can use for shipping purposes. 

Contract Packaging: A 3rd party packaging company that provides you with human resources and packaging boxes for your business.  

Countertop: A type of displacement for retail packaging. You can consider them similar to shelf-ready boxes. 

Convertor: Companies that convert raw materials into packaging products. 

Copolymer Resin: A type of plastic material that is famous for its flexibility and toughness. At the same time, it has a great ability for transparency and clarity. 

Cores: Manufactured from wood pulp fiber, the fibers are wrapped around a rod in a spiral to create a tube shape. For the size of the core, consider both the core’s diameter and length.

Corner Blocks: Corners that you can use for form packaging. The main purpose of peace products is to help reduce the chances of product damage during the shipment process.

Correx: A type of twin-walled plastic that has multiple applications in the packaging industry. 

Corriflute: This term is used for Correx plastic material as a second name.  

Carton Board: A type of material that is stiffer than a board. You can use it for its ability to avoid compression and moisture issues. It has the ability to resist both of these issues.  

Closed Loop System: This term is used for an industrial system that carries zero waste and can reuse and recycle all the materials it uses for production. It can even do the composting processes to improve the eco-friendliness of your methods. 

CNC Routing: A process that allows for the usage of different materials. The main benefit of this method is the use of computerized devices. 

Closures: A type of device or technique that you can use for sealing packaging boxes. There are some common techniques for this purpose, like stapling, glowing, and tapping. 

Case Making: Case-making machines are the equipment you need for making a computerized setup.  

Clean Room: A type of assembly and packaging service among the facilities of packaging and printing. The purpose of this facility is to get rid of any contamination during different procedures. 

Case Sealer: A type of manufacturing machine that you can use for sealing and closing the flaps of any boxes. You can use glue and tape to make sure these packaging boxes are sealed well. 

Castors: A type of set of small wheels that you can use for the movement of different objects in the packaging process.

Clay Coat: A thin layer of clay coat that you can coat onto corrugated boxes. This is a method that can help improve the printing surface of this material. One of its common uses is on unbleached kraft paperboard.  

Crash Lock: A box style that allows you to lock its base. The main benefit you get from it is no need for tape for its interlocking system. 

Cratering: Small and thin spots where you can find bubbles in packaging products that you code with paint or dye. 

Crazing: Cracks that can come under a plastic or glass layer. 

Creep: A type of deformation that occurs progressively in packaging material. It can be caused by stress; anything or any factor may apply to it. 

CSI: A company that can project development and specializes in producing corrugated packaging. 

Cushioning: A type of packaging element that allows you to protect fragile products during delivery and transit. 

Cycle: The number of times you can get usage from a packaging product, used for reusable packaging containers.  

Cushioning Curves: These indicate materials that provide you with different levels of thickness. 

Cushioning Bicell: Foam laminate which allows you cushioning properties. At the same time, you get anti-abrasive features with this material. 

Creasing: Folding lines that you can find in packaging that allow you to allow the package to be folded and cut as desired. 

Terms Starting with D

Damage Burst: Term for packaging containers that may burst or split owing to their exposure to too much pressure. 

Declaration: The total amount of shock any packaging product can handle and endure. The main criterion of its measurement is the product should not get damaged by any force applied to it. You can measure it in G force. 

Deckle: The width of the board that you can run on a corrugator.  

Decorative: Aspect of finish used to identify color and printing of a packaging product. 

Demo Case: Cases you can use as a demo during your presentation in the sales meeting or a sales pitch. 

Density: The weight of a gas, solid, or liquid that you can measure in the unit of grams per cubic centimeter. 

Desiccant: A substance that you can use for drying purposes when you need to try water vapor. The main purpose of this is to decrease and control humidity inside sealed packages. You can use multiple substances for these many of these are calcium oxide. 

Design: A packaging design includes drawings and specifications of a packaged product. These specifications help you determine what a box will look like and how it will be constructed as an end product. 

Die: A die is a special type of packaging tool that allows you to customize your packaging products. You can create customized dyes to achieve a certain type of box design and other specifications. 

Die Cutting: A process that allows you to stamp the cuts and scores that you want to add to a packaging design. 

Distributor: Supplier of merchandise or products to a retail seller, who does not use any products but works as a reseller provider. 

Dividers: Devices that separate different sections of a container to ensure they get good protection. 

Dolly: A small type of device that you can use for moving heavy objects. It has a setup that is fixed on builds and allows you to move heavy objects easily. 

Drawing: Creation from an art designer or packaging engineer used for technical purposes.   

Drop Test: Test to find out the durability and capabilities of a packaging box.  

Dump Bins: A type of point-of-sales packaging that allows you to keep different objects disorderly.  

Dunnage: A type of material that you can use to support the protection of packaging against different contaminating factors. Moisture and damage are two factors they allow you to avoid. 

Duplex: A type of paperboard you can make out of two layers, commonly used for coating material to gain resistance against water. Often used for pharmaceutical industry paper cups and many other applications. 

Double Walled Board: A combination of corrugated material layers to make them one. Using this method allows you to get extra strength for your packaging boxes. 

Digitization: A process that allows you to convert data into digital format for packaging and printing purposes. 

Dimensions: The length, depth, and height of a packaging box. 

Direct Food Contact: Direct food contact is the physical contact of any material with food. There are certain regulations that must be followed if you are packaging a product with direct food contact. 

Displays: Type of packaging used to showcase a product or merchandise at the point of sale, which can be made from corrugated material. 

Terms Starting with E 

Ecommerce: Ecommerce or electronic commerce is a term that is used for selling products online. If you provide packaging or other products through the internet, you are in the ecommerce business. 

Ecommerce Packaging: The packaging boxes used for ecommerce purposes are called ecommerce packaging. The purpose of these boxes and packaging is to keep your product safe during transit. 

E-Flute: A type of material that allows you good crush resistance. At the same time, it offers you great quality printing.  

Egg-Box Foam: A type of form that you can use in packaging. A main feature of this one is being flat from one side and grooved from the other.  

Electrostatic: A unit of the decay rate electrostatic charge. 

Embossing: A type of effect that allows you to create raised design or lettering on a packaging material surface. 

EMC: Acronym that stands for electromagnetic management coupling. You can use this term for a case or product that helps you manage electromagnetic energies in packaging and processes. 

Emulsions: A type of topical public quoting which is famous for being water-soluble. At the same time, it would be quarter resistant when it is dry. 

End Caps: A type of form question cushioning that allows you protection for the product you pack inside a corrugated box. 

Environment Agency: Environment agencies work to improve the regulations set for waste production for packaging.  

EPS: Acronym for expandable polystyrene, which is a foam that allows you good thermal insulation and helps you with high impact resistance. You can use it in the construction and packaging industries alike. 

ESD: Acronym that stands for electrostatic discharge, which can be a common problem for packaging products. 

ESD Anti-static: A type of cortex that allows you to store equipment from entering a packaging box or other product. 

ESD Shielding: A type of conductive material that allows you to resist electrostatic charge in packaging. 

Estimate: The total amount a company calculates to produce packaging boxes.  

Extrusion: A type of method used for producing plastic bottles.  

Extrusion Profiles: Term for extrusions of shaped products, which you can get in multiple configurations. These shapes come in box solid and hollow forms. 

Ethafoam: A type of semi-rigid packaging that allows you medium-density lightweight. At the same time, it is quite flexible. 

Euro Box: A tough and durable storage solution that you can get in standardized sizing. You can get these in warehouse facilities.  

Euro Container: This term is used alternately for Euro boxes, as mentioned in the previous section. 

Explorer: These are military-grade cases that reproduced in Italy. 

Terms Starting with F 

Fabrication: The process of manufacturing, often used as a packaging or printing term. 

Falling Dart Impact: A traditional method used to evaluate the strength of plastics. 

Faraday Cage: A type of enclosure that you can use for blocking electric fields. You can find it in the form of conductive materials. Also, they are available in the form of a mesh of such materials.   

Faro: A type of digitization device that allows you to find different computerized versions of a small object used for packaging. 

Fatigue: The deterioration of packaging boxes in use. You can use this term for products that can be used repeatedly.   

Feasibility Study: Studies to determine if you can get certain results from a particular process, as well as what adjustments to the process are needed to receive the desired results.  

FEFCO: Acronym for an organization that sets standards for design patterns for corrugated products in packaging.  

Fiber: Fibers are the smallest unit of material that creates a packaging box., also known as molded pulp. 

Finish: A type of coating or print that you can use on packaging products. There are multiple benefits of these you can have for your packaging products. For instance, it allows you to get rid of any chances of corrosion.  

Foam: A substance that is created through a process of trapping gas pockets inside a solid material. There are different types of these that you can find, like XPS foam and Polyurethane. 

Foam Lining: A type of foam liner that you can use inside a case to get protection for your packed products.  

Folding Carton: A paperboard product that you can fold, print, and laminate. Also, you can use it by cutting and gluing, and the main purpose of this product is the transportation of products.  

Forme: A type of metal cutter that you can use for cardboard scoring. The purpose of this cutting can be die cut finish.  

Fulfillment: The use of third-party warehousing for your inventory services for your packaging production. 

FSA: A food standard agency determines different standards for shipping food products. 

FSDU: A type of display unit you can use for retail packaging products. 

Fittings: A range of fixtures that you can add to cases and can be made from plastics and steel.  

Flatbed Die Cutting: A process you can use for creasing, cutting, and embossing sheets. You can use this press this die on a material that you can find on a flat surface.  

Flat Pack: A type of packaging that you can use for shipping purposes. The main feature of this type is that you can use them as a flat box during such processes.  

Flood Coat: Term for when an entire surface will use a dye or color. 

Flute Direction: The literal direction you can add inside a corrugated box. You can have two types of directions here, vertical and horizontal. The main feature of these is to get strength for your boxes and other packaging products. 

Flute: Paper layer that allows you to get more strength when added to a certain corrugated board. You can get more rigidity for your product with these as well.  

Terms Starting with G

Glued: A process that allows you to connect different materials into a box. For instance, different sheets of cardboard can be glued together with wood for strength to your boxes. 

G-Force: A type of measurement that becomes the reason for the weight of a product. You can define it as a weight per unit mass.  

Gloss: A type of coating that can help you get higher reflection for your packaging boxes. A big feature of this coating is a good color and contrast definition for your boxes. 

Terms Starting with H

Hanging Tabs: A type of part that different boxes can carry. The main purpose of this part is to allow you to hang your products packed inside these boxes for display. 

Hardigg: Molded equipment cases used to transport fragile and delicate equipment.  

HDPE: Acronym for high-density polyethylene. You can use it for blow molding, which allows you resistance against cracks and also provides stiffness. 

Heat-Seal: Common method to seal multiple surfaces. 

Hermetic Seal: A type of seal you can use when in need of the ability to avoid leaks. 

Hinged End Cap: Similar to standard types, however, the main difference is hinged end caps do not involve any bonding feature. 

HIPS: Acronym for high-impact polystyrene. The multiple features of this material include cost-effectiveness and resistance against impacts. At the same time, it is quite easy to fabricate this material, making it a low-cost option. 

Hot-Melt Adhesive: Term for hot glue, which is famous for being solid at room temperature. On the other hand, you can liquify that by heating it. 

HPX Resin: A type of high-performance resin that is a polypropylene copolymer. 

Hybrid Pack: A type of packaging that uses both corrugated and rPET materials. 

Hand Erect: Term for a packaging type that you can assemble by hand. A common reason to use this type of packaging is the complexity of a packaging box design. 

Hand Holes: A type of space you can live inside a box for the purpose of its movement and handling.

Terms Starting with I

Impact Strength: The ability that a box carries against any mechanical shocks.  

Imperial: The traditional unit of measurement that you can replace with metric. 

Inert: An object that does not cause any reactions. 

Injection Molded Case: Term for the production process of certain plastic packaging boxes. 

Inkjet Printing: One of the most common types of printing that uses pigmented or dyed printer ink and the creation of images, letters, and other objects.  

Inline: A type of die-cutting machinery. 

Inline Wheels: A type of equipment that you can use for the purpose of easier movement of larger cases, insert supply chains, and other processes. 

In-Mold Labeling: This process allows you to place preprinted labels into the plastic mold. This process is done into the mold before the injection process is done into it.  

Inside/Outside View: Inside view refers to the way a package is designed. On the other hand, the printing process of artwork and text is viewed outside the boxes. 

Integrated: Plant that creates both the raw material and the products created from those raw materials. 

Integral Hinges: Type of one-piece molding is done for cases, and hinges are an important part of this process. You can keep in mind that you can inject two parts of a hinge if you want a cost-effective solution. 

Internal Dimensions: The dimensions of a case or box that you get by measuring it from the inside. Just like other box measurements, you keep depth, height, and width in mind during this measurement. 

Inter-Stacking Pattern: A mechanism that you can use to stack cases on top of each other with ease.  

Inventory: Materials and equipment that are meant for the purpose of reselling. 

IP Rating: The effectiveness level of a claim without any closure, measured against foreign objects.

ISO: Acronym that you can use for the international standards organization. 

ISO 14001: The environmental management system that allows you to set the framework for this purpose. The system is used for companies to adhere to and ensure environmental management. 

ISO 9001 Certified: Certification that a company has met the requirements of this ISO system. 

ISTA: Acronym for the international safe transition, which is responsible for setting international safe transit systems. Also used to improve your logistics for your international trade. 

Terms Starting with J

Jigsaw Packs: A term referring to cushion packaging that allows for the positioning to be logged alongside one another.  

JIT: Acronym for just-in-time inventory system, which is a management strategy that aligns raw-material orders from suppliers directly with production schedules.

Terms Starting with K

K470: A type of lightweight aluminum protective case that is also rugged. This case data test is ATA approved. 

Kanban: A Japanese manufacturing system in which you use the scheduling process. Also, you control the inventory system with the supply chain.  

KD: Acronym for knocked down, which means that you are sending boxes or cartons in a flat form. This works for the boxes to get stored and shipped. 

Kiss Cut: A term that refers to a form of die cutting in which you do not cut the top layer of the material, while leaving the bottom of the material attached. 

Kit Skip: A packaging form that sports teams can use to transport their kit, mostly made from aluminum.  

Korrvu: A type of packaging that allows you to use films inside corrugated outers to help keep your products safe during transportation. 

Kraft: A type of paper colored brown and made from paperboard. The process of its manufacturing has to do with virgin pulp.  

Terms Starting with L 

Labels: Informative document you can attach to a product which may also include bar codes.  

Label Panel: The section of a box where you can add labels to it. 

Laser Etching: A type of engraving method in which you can make designs and other elements with the help of lasers.  

Layer Pad: Used inside cases to divide layers of stacked products such as cans, bottles and other rigid packaging, used in the rigid layer separation process. 

LD: Acronym for low density. 

Lead Time: The time that it takes you to get your order from a manufacturer. You can measure it by starting from the time the order has been received till your customer gets the product.  

Lid: An attached top that you can use to enclose your contents. This type also has the feature of being removable.   

Lightweighting: Reducing the total amount of material used on a particular box for manufacturing to reduce the weight of a box, as well as reduce costs. 

Liner: A part of paper material that works as a component of a corrugated board. You can use inner and outer lines that give you higher-quality features. For instance, you can use them for the print finish.  

Line-Side: The type of packaging in which you handle containers. The main purpose of these will be your transport components to your assembly lines. 

Lithography: The printing of flat services in which you use plates. Also, you can find it as one of the most common and useful types of printing. 

Litho Laminated Print: A type of high-quality printer in which you can also add a press with a corrugated board.

Terms Starting with M

Machine Erect: A type of line of packaging which you can use as fully erected by a mechanical machine.   

Manufacture: Producing products on a large scale, typically through either the use of machinery and/or manual labor. 

Material: A substance of matter from which you can produce a product. 

Materials Handling: A system you create for storing and retrieving materials. You can use this system for distribution and manufacturing processes. 

Matte Finish: A type of coating that allows you to create a surface that absorbs light. As it is a coating, you can apply it to the surface of a packaging box. 

Max Case: A case you can use for military and minding marine industries. 

Mini Bag: Bag used for small samples for a serious picture or presentation.  

Mission Critical: A certain act or event that is essential for an organization. It can be any act or event you need to perform a certain task. 

MLT: Acronym that stands for manufacturing lead time, which is the total time of the production cycle till the finish. There are multiple terms that are used to represent different periods of this total term, including move times, inspection, set up times, and order preparation time.

MM: Acronym for millimeter, which is a type of unit you can use for the measurement of different packaging boxes. 

Monomer: A type of chemical that you can use for the purpose of packaging production. The main feature it provides is its reaction with polymer. 

MOQ:  An acronym for minimum order quantity, which refers to the lowest quantity that a supplier will accept to place an order.  

Mold Seam: A vertical groove that you can find at the mold halves, also referred to as a parting line. 

Multipoint Gluing: The points where you apply glue to two intricate designs.   

Multi Trip: A type of packaging that you can use for multiple trips. 

Multi Up: A type of design in which dyes and presses are designed.   

Terms Starting with N 

NATO Part No: NATO stands for North Atlantic treaty organization, a military alliance. This jargon represents a digit code used for identifying material supplies standards. 

N Case: A cost-effective version of smart cases which you can use for presenting and pitching products and their samples.  

Nesting Containers: The type of containers you can design with sloped side walls. This allows you to stack them on each other when empty, saving a significant amount of space. 

Nomar: A type of abrasion-resistant coating you can use for being water-based and can also be glued. 

Terms Starting with O 

Offset Litho: An alternative word for mass production printing in which you use the offset method.  

Offset Printing: This method uses the transferring from the printing plate onto double blankets. You can also use rollers instead of rubber blankets. It is a popular printing method that provides high quality printing and color labeling. 

Ohm: A measurement method that allows you to measure electrical resistance, used for devices and materials. 

Operational Temperature: A range of temperatures that protects you for a certain type of packaging or case.  

Output: The total number of units certain manufacturing blinds can create in a particular manufacturing cycle.  

Outside View: The exterior or outer view of any packaging design. 

Overprint: This is the process of printing multiple colors in a way one will be printed on another. 

Terms Starting with P

Packaging: Term for placing products in a stock or customized container, bag, or box.  

Pack Burst: A type of versatile package design that can contain lubricants. Such packages carry pre measured amounts of these materials. 

Pallets: A flat transport structure you can use for supporting products. These can be most commonly used in the form of wood, which also helps you lift and move products. 

Pantone: A system you can use for matching colors and for printing inks. 

Partitions: A device you can use to create partitions inside a box. You can use interlocking corrugated, cushioning, or other types of boxes. 

PE: Acronym for polyethylene material. 

Perforations: Small holes made into the side of a material that allows you to open a packaging box more easily.  

Performance: Productivity strength features and other noticeable aspects in a packaging process. 

Picking Bin: Containers for picking and shipping to the customer.

Pick Face: The front face of the storage that the order picker can see in the warehouse. 

Pillow Pack: A box that looks like a miniature cardboard pillow and can pop up into shape by handling. You can use interlocking tabs in them; they are perfect for small products and objects. 

Pin-Holding: Small holes you can find in a finish that can occur due to substance. Coating applicators can use multiple options to reduce the chances of such issues. 

Plastic Boxes: Any type of plastic box you can manufacture in a wide range of materials you get from plastic.

Platen: A process to achieve flat surfaces by pressing multiple surfaces against each other. There are types of presses that use such a platan process. 

Plotter: A device you can use for the cost-effective manufacturing of prototypes. You can also get pre-production samples with them that also give you new manufacturing of specific products. 

Plywood: A type of board made from wood carrying 2 layers you can glue together with grain direction altering.  

PMS: Acronym for the Pantone matching system, a popular color-matching system used in the printing industry.  

Polyethylene: A typically used plastic material that has multiple manufacturing benefits, with three classifications being low, medium, and high. 

Polyethylene Foam: A type of closed-shell foam you can use for its resilience against chemicals and the strength it provides. 

Polymer: A material that forms large molecules emerging from smaller molecules coming together. There are two types of them; you can get both synthetic and natural types. 

Polypropylene: A common material you use for packaging purposes and can provide stress resistance. At the same time, it can be transparent even after production. 

Polystyrene: A type of thermoplastic material you can get from the polymerization of styrene. It is non-toxic, and where the resistant features make it special. On the other hand, it can provide you with power and strength.  

POS: POS stands for point of sale product displays, which normally showcase products with promotions.

Postal: A type of packaging you can create and use to post items. This means it should serve all the needs you want to fulfill for transportation by posting. 

PP: Acronym for polypropylene.  

PPE: Acronym for personal protective equipment, which refers to the equipment used to protect team members directly involved in manufacturing.

Press and Pull Catches: Letters used for the purpose of packaging. They can be opened with the push of a button and can stay closed under stress. At the same time, they can bear impact without opening. 

Product Amenities: Additional product features. 

PU: A thin material you can use for being versatile as a plastic material. It is a flexible form of elastoplastic.  

Pulp: Material made from cellulose fibers, wood, and waste paper. You can prepare it by separating cellulose fibers from these materials. 

Purge Valve: A valve that allows you to let air flow through a case. But the real feature is that you can stop dust and water from entering this case without stopping the air.  

PVA Adhesive: A common type of rubbery and synthetic polymer that you can use as a thermoplastic. 

Terms Starting with Q 

Quote: A packaging code you can get from a salesperson or an estimator. With this statement, you’ll receive the total price for a specific packaging order.

Terms Starting with R

Rationalization: A process you can use for the purpose of merging similar packaging lines. With these, you can get but if it’s like a smaller inventory and better economies of scale.   

Rack Mount Case: A metal framework that allows you to carry electronic equipment. 

Rack Unit: A unit that you make for flat cases and portable server cases. 

Recyclable: Packaging materials that can be reused, instead of becoming waste or new single-use material.  

Reel: A spool or coil that you can use to wind flexible materials around. The benefit of this equipment is that you can easily store and translate these materials with it. 

Registration: Locations or marks you can make on print surfaces for better results with the print. It can be quite helpful if you print multiple colors on such a surface.  

Resistance: A measurement of how much difficulty an electric current would pass through a conductor.  

Rotary Die Cutting: A type of die cutting on a cylinder rotary press, commonly used in line with printing, in which you can use solid and engraved dies. At the same time, you can consider magnetic and adjustable dies. 

Rotational Molding: A type of molding process that you can use for plastic materials and has multiple qualities. For instance, it can help you with one-piece hollows and is also stress-free. 

RFQ: Acronym that stands for request for quotation that a company or person gets for estimating the costs and to make products.   

Reusable: Type of packaging that can be used multiple times before discarding it. 

Retail: A method of selling products directly to the public for use purposes and not for reselling or wholesaling.  

Royal Mail Sizes: Guidelines to measure the size and weight of different postages, also used for the maximum size of postages you can add. 

RSI: This acronym stands for repetitive strain injury that can occur due to repetitive actions. 

Run: The total number of products a unit produces in a session.  

Retention Pack: A type of packaging that allows you to have cost-effective and simpler protection in the form of protection. 

Terms Starting with S 

Shadow Board: A type of case insert you can use for an organization station. You can also make them custom forms with foams, and they highlight if a tool is missing or back to the store.  

Sheet: A raw material used for packaging and printing. 

Sheet Feeders: A type of plant that allows you to work with corrugated sheets with the help of a corrugator.  

Shell Case: An alternative commonly used for the purpose of sampling. You can use it instead of a traditional sampling case.  

Shielding Layer: A type of conductive layer that you can use for the purpose of blocking electrostatic fields. 

Sheet Plant: A company that buys its materials from sheet fitters and cut numbered them into packaging. Such plants typically do not have a corrugator device. 

Silk Screening: A printing technique you can use for transferring ink to the printer. There are multiple ways you can use it, like applying it to liners, containers, and other elements. 

SKU: Acronym standing for stock-keeping unit or an identification code you can use for an individual or product. 

SLA: Acronym for a service level agreement, which is a contract that a provider tells about the responsibilities of the supplier, as well as vice versa.   

Sleeve: A type of paperboard that you can customize with shape and style. You can make it in a way that slides over another one to provide you with decoration and beauty. 

Smart Case: A type of packaging case you can use to show products for a sales pitch or a business meeting. 

Sourcing: A term encompassing all functions used for raw materials. You can also consider the collection, processing, and recycling of these processes. 

Spec Number: A five-digit number that you can use for a certain design.  

SPRC: The total time that a production unit can use to create a certain amount of products.  

SSE: Acronym for static-safe environments that work by distributing certain conductive products. 

SSI Schaefer: A manufacturer of warehouse logistics systems shelving storage equipment, and many other similar products. 

Stack Height: Regulations that must be maintained to ensure that you stack packaging safely.  

Stacking Corner: The type of strong plastic corner that you can add to a case or a package to make it more steady and safe. So, the main purpose of it is during stacking. 

Standard 300: A standard age of presentation cases of shell type. 

Starpack: An organization in the packaging and printing industry that recognizes innovations in technology and design packaging. 

Stereo: A type of flexible plate that you use for printing, so it’s even easier, like the flexographic technique. 

Stillage: A type of brake or pilot you can use to hold multiple items. A common use of these is lineside assembly applications.  

Static Dissipative: A form or material you can use to dissipate static charges. These boxes help protect any item within these boxes against any such charges. 

Spool: A type of cylinder that allows you to wind flexible materials around.  

Single Wall: A certain type of box you can use for packaging purposes, which you can use with two materials. You can have fluted paper and then two materials that you can bond on any of the two sides of this material.

Simulated Rainfall: A test used in the UK for checking the protection of a packaging box.  

Single Pass Printing: A single-pass printer allows you the production of four-color printing and monochrome data in one pass. 

Single Source: A method of providing supplies to customers from one source. You can save costs with these and make management easier and better. 

Single-Up: A type of rotary die cutter you can use to cut products in one particular shape. 

Sheet Plant Association: An association that works on the motion of best practices in their member companies.  

Shelf Life: The total time during the age of the product can be usable after production. Packaging is one of the best methods to improve the shelf life of your products.   

Shelf Ready Packaging: A type of packaging that allows for easy assembly and display of your product.  

Sampling: The process of creating a prototype that you can use to get customer approval. All of its features must be like the products you will create. It is a process of creating a sample to show your customer what the end product will look like.  

Seams: Encompasses various techniques used to keep a package together. The methods you use in this technique are tapping, stitching, and gluing. For instance, you may use a corrugated board to make it bigger and stronger.  

Strapping: The process you can use for strapping and combining straps. You can try reinforcing these for stability for certain packaging products.   

Stratocell: A type of low-cost polyethylene foam that is used for packaging. You can try using it for the inner cushioning of a packaging box. 

Style: A style guide can be used for the purpose of box designs that the European federation has set. 

Supazote: A type of cross-linked ethylene copolymer format that you can use for its extremely soft feel. 

Supply Chain: A network that you create between different companies to handle and produce like any product.  

Suspension Pack: A type of check that protects your products during transit. Its mechanism of making products suspended between two layers allows you to get rid of impact. 

Sustainability: Processes and products that reduce the chances of environmental harm and promote eco-friendliness.  

Terms Starting with T

Tamper Resistant Seal: A type of seal that cannot be opened without clear evidence of tampering. When you try to open such a seal or gap, it will be partially destroyed, showing the abundance of tempering with the product. 

Tamper Evident Band: A part of caps and seals that allows you to determine if a product has been tempered. This way, you can reveal if any product has been tampered with or not. Once you open a cab, this part would be destroyed to provide evidence of this activity. 

Tear Strip: A type of plastic film that you can apply to the inside of a package.   

Tear Tab: An extension of a tearing strip that you can find on a package or a bottle. Its purpose is to provide easy grasping of the packaging.  

Technobag: A type of presentation bag made from polypropylene in Germany. Often considered for project production with injection molding, as they have a single wall. 

Test Liner: Manufacture a type of recycled liner board as a sheet of fibers. The big feature of this one is that all the fibers in this one are similar. Its outer layer is better quality cycle fiber, called multiply or duplex.  

Thermoforming: A type of manufacturing process in which you use vacuuming or pressuring. There are a number of industries you can use it for, like product displays, clamshells, and food packaging needs. 

Triboelectric Charge: A type of charge that can be produced by different materials coming together.  

Tri-Wall: The triple-floated corrugated board has the ability to provide flexibility and strength. At the same time, it has amazing eco-friendliness that makes it quite preferable. 

Tubes: Equipment used for the purpose of corrugated tubes for multiple reasons. Commonly you can find these alongside end caps. 

Turkey Lock: A style of box that comes with a full overlap base, which does not require tapping.  

Tool Control: A type of tool organization insert that you can use for cases. You can get its highlight when you’re missing different colored foams. 

Tongue and Groove Seal: A type of extended group that you can operate even on mind mirror image concepts, with the ability of a titled enclosure. 

Travel Skips: Large aluminum cases used to transport sports kits and equipment.  

Trays: Packaging solutions commonly used for samples and other product elements. 

Tote: A type of plastic container that you can stack one upon each other.

Transit: The process by which you transport products from one place to another for shipping. 

Transit Damage: Any damage to a product that may occur during transportation. 

Terms Starting with U

Ultrasonic Welding: A type of industrial building technique that allows you to create certain types of materials. You can use ultrasonic high-frequency vibrations for this purpose. It allows you to create a solid-state world that you can use for plastics.  

Unit Cost: The cost for manufacturing a particular product. Multiple types of costs exist, such as overhead costs, labor costs, among others. 

Terms Starting with V

Varnish: A type of ink that can be shortened or glossy. At the same time, it can be made and helps improve the beauty of a product, as well as increased product protection.  

VCI: Acronym that stands for vapor corrosion inhibitor. The coating allows you to get protection against corrosion. It works both passively and actively to provide this protection.  

Vector: A type of graphic that is made up of paths and defines points from start to end. These images are made from multiple dots, allowing you to scale them up without any quality loss. 

Vibration: Factors such as loose cargo that can damage packaging products and goods packed inside. 

Vibration Sweep: A vibration that travels from one frequency to another. You can use this method for protective cases. 

Virgin Material: A term of approval that a material has not been processed in any way except in its manufacturing process. 

VMI: Acronym that stands for vendor management inventory, used in stock management to determine the appropriate packaging levels. 

Void Fill: A type that you can use to protect a certain product inside a packaging box. You can get it from certain materials that fill the whole box except the product packed inside. 

Volume: The total number of units a manufacturer can produce in a certain amount of time. 

Volume Resistivity: The ability that a material contains to resist the flow of current.  

Vortex Pressure Relief Valve: A type of valve that can help adjust air pressure without letting in any water, and it does it automatically.  

Terms Starting with W

Waterjet Cutting: A type of equipment that allows you to cut materials with the help of high water pressure.  

Weight: The density of a material used for packaging purposes.  

Warehousing: The storage of parts and components that you can use for the purpose of packaging and printing processes. 

Wastage: The components or packaging boxes that do not meet your quality standards and can be discarded. 

Terms Starting with X 

Xtrabag: A type of case that makes you lightweight and is made of plastic. 

Terms Starting with Y

Yield Value: The actual amount of force needed to start an ink flowing.

Terms Starting with Z

Zarges: Manufacturer of a range of aluminum shipping cases and containers.

FAQs 

What are the most common examples of packaging? 

When it comes to the examples of products in this industry, there are multiple products you can have. For instance, there are products like: 

What are the most common types of packaging boxes in the packaging industry? 

The type of box ultimately depends on the unique products and custom specifications. In general, the most common types of boxes tend to be mailer boxes, candle boxes, product boxes, ecommerce boxes, and other retail packaging boxes

What is packaging, and why does it matter for products in different industries?  

Packaging is any type of product cover that needs protection against environmental factors that can cause issues.  

What is the importance of packaging abbreviations? 

When it comes to the terminologies used in the packaging industry, abbreviations play an important role. The better you understand printing jargon, the more impactful your collaborative packaging process and output can be.

What are the most common food packaging types? 

When it comes to the food packaging industry, there are multiple products that are essential. For example, cake boxes, cookie boxes, and other bakery packaging are quite commonly utilized. 

What does retail packaging mean? 

When it comes to what retail packaging means, it is simple that any type of box for selling to end consumers must be a retail packaging box

What does bulk packaging mean?  

Bulk packaging is a type of packaging that allows for scalability in box quantities, as well as more cost-efficient unit prices due to increased order size.  

Refine Packaging: Your Ultimate Custom Packaging Partner

Your Ultimate Custom Packaging Partner

So, you’re armed and ready with all of the packaging terminology that can help you grow as a packaging professional. Now it’s time to start the packaging production process!

Refine Packaging can assist from conceptualization to mass box production. We aim to provide as many options as possible and simplify the process so you can see your idea materialize in the shortest time possible.

Select from our array of custom box industries and products, or let us know your concept so our designers can work with you. We use various printing techniques and offer 2D and 3D mockups of your packaging. Our team can send you a sample so you can verify if the prototype matches your vision.

But don’t just take our word for it—discover how the Refine Packaging process has delivered successful customer stories for 1,000s of satisfied brands and their clientele. Contact us for a free quote today, and our packaging specialist will connect with you shortly.

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Cardboard vs. Corrugated Carton Boxes: A Definitive Guide https://refinepackaging.com/blog/cardboard-vs-corrugated-carton-boxes/ Wed, 26 Jul 2023 20:09:11 +0000 https://refinepackaging.com/?p=4930 Paper-based materials—such as cardboard and corrugated cartons—have become ubiquitous in shipping and shopping. Despite plastic’s versatility and low cost, brands and box manufacturers explore raw materials and optimize paper products due to the public’s clamor for sustainable packaging. If you ship out a high volume of orders weekly or daily, you must choose your paper […]

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Paper-based materials—such as cardboard and corrugated cartons—have become ubiquitous in shipping and shopping. Despite plastic’s versatility and low cost, brands and box manufacturers explore raw materials and optimize paper products due to the public’s clamor for sustainable packaging.

If you ship out a high volume of orders weekly or daily, you must choose your paper packaging wisely. Safe shipping leads to memorable unboxing and lower product returns, resulting in customer loyalty and profitability. 

This guide on cardboard and corrugated carton boxes aims to compare these two packaging types so you can select the most effective way to package your product or kits.

Distinguishing Cardboard Boxes from Corrugated Carton Boxes

Distinguishing Cardboard Boxes from Corrugated Carton Boxes

It’s important to know what packaging box suppliers and printers refer to when they discuss cardboard and corrugated carton boxes. They’re folding box types that require assembly, unlike rigid or set-up boxes. Learning more about their individual qualities will help you decide which paper packaging suits your product.

Cardboard packaging (folding carton boxes)

Cardboard or folded carton boxes use heavy paper pulp or thick paper stock. Shoe boxes, cereal boxes, milk cartons, toilet paper rolls, and facial tissue boxes use this material.

Best uses: Cardboard boxes make great secondary packaging or the material surrounding your primary packaging, such as a glass bottle or plastic tub. Moreover, printers find it easier to print intricate designs on cardboard boxes than on corrugated ones due to the flat surface of the former.

You’ll also spend less on cardboard packaging. However, this material is more advisable for lightweight products.

Pros of Cardboard Packaging

Cons of Cardboard Packaging

Best for small, thin, and lightweight products

Not recommended for shipping due to low compression resistance

Novel treatment is easier to apply: various shapes, window cutouts, gravure printing (detailed images), and other finishing options

Compostable but limited reuse and recycle period (especially boxes with over 40% mylar foil for logos or lining) 

Corrugated carton packaging

Corrugated carton boxes consist of three-layered sheets: a corrugated (rippled or wavy) medium—or flute—sandwiched by two flat boards or “liners.” Pizza and home appliance brands and their distributors deliver or ship products using this packaging type.

Best uses: Due to their structure, corrugated packaging is ideal for stacking, storage, and shipping. You can also reuse and recycle them more times than cardboard carton boxes.

Pros of Corrugated Carton Packaging

Cons of Corrugated Carton Packaging

Safe for heavier or fragile items and packing multiple units due to thicker, sturdier material

May require pre-printing or producing labels (litho-lamination) for thicker boards, particularly when designs involve photo-realistic images, foil stamping, or other embellishments.

Thinner boards recommended for direct printing.

Suitable for stacking and shipping due to strong shock absorption

 

Can be reused and recycled many times

 

Both packaging types are sensitive to moisture. Although corrugated boxes have more layers, you must consider this factor’s possible impact on your products should warehouse or shipping staff leave your box—whether cardboard or corrugated—in an exposed or open area.

Thickness Ranges

types of corrugated board flutes wall types

Cardboard and corrugated carton packaging differ in density. Suppliers typically use paper stock with a thickness of around 0.5 millimeters to three millimeters for cardboard carton boxes. Meanwhile, corrugated boxes can reach up to around seven millimeters thick.

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Here are the most common flute sizes (in increasing levels of thickness) and their measurements:

  • F flute: 0.6 to 1 millimeter or 1/32″ with 125 to 128 flutes per linear foot
  • E flute: 1.5mm or 1/16″ (.0625″) with 90 flutes per linear foot
  • C flute: 4mm or 11/64″ with 41 flutes per linear foot
  • B flute: 3mm or 1/8″ (0.125″) with 49 flutes per linear foot
  • A flute: 5mm or 1/4″ with 36 flutes per linear foot

Most corrugated shipping boxes use the C flute (80%). Meanwhile, E and F flutes are most suitable for high-quality printing applications due to their lower density.

Other flute sizes include:

  • D flute: 2mm (.085″)
  • S flute: 1.9 to 2.2mm
  • EB flute (combines E and B flutes): 3.8mm to 4.3mm or 4.5mm
  • BC flute (combines B and C flutes): 6mm to 6.7mm

Furthermore, corrugated carton packaging comes in four board options:

  1. Single face boards consist of two layers—a liner and a corrugated layer. Their most common use is interior packaging.
  2. Single wall boards are the most common corrugated box style, featuring two outer liners and a fluted or corrugated layer.
  3. Double wall boards contain three liners with two corrugated flutes in between them. This extra sturdy construction makes them ideal for industrial use.
  4. Triple wall boards consist of four liners and three corrugated layers. They can serve as alternatives to wooden crates. This board type is advisable for chemicals and products requiring special handling.

Materials

You can choose from an array of materials for your cardboard and corrugated carton boxes. Let’s look at the available choices for each box type.

Cardboard (Folded Carton) Box

Here are the most common paperboard grades for cardboard packaging:

Solid bleached sulfate (SBS)

SBS is a tear-resistant, white premium-grade paperboard with a naturally occurring clay surface. This paper grade consists of 80% freshly harvested wood chips and 20% recycled materials that underwent chemical processing and bleaching. Available in one (C1S) or two coated (C2S) sides. You’ll find this packaging used for cosmetics, medical products, perishable bakery products, and milk and other dairy products.

Solid unbleached sulfate (SUS) or coated natural Kraft (CNK)

SUS undergoes the same chemical processing as SBS, except that there’s no bleaching, leaving the paperboard’s backside brown. In front, you can use lithography or gravure printing on its smooth, white surface.

Coated recycled board (CRB)

CRBs use 100% recycled paper made from recycled fibers. Its top ply generally contains white fibers with a clay-coated finish, while its backside is gray. This paperboard is a favorite choice for cereal, dry bakery goods like cookies and crackers, laundry detergents, dry food such as pasta, and hardware supplies.

Other paperboard options include:

  • Uncoated recycled board (URB) has no coating in the front or on its backside.
  • Coated unbleached Kraft (CUK) contains at least 80% virgin fiber.
  • Clay-coated news back (CCNB) has a clay-coated front and gray or tan back, depending on the fiber used.
  • Thermal mechanical pulp (TMP) features a middle layer of mechanical pulp between two chemical pulp layers. The bleached top layer is coated with pigment, while the translucent back is cream, taking on the color of the middle layer.

Corrugated Box

The most common materials used for the outer and liners (or walls or boards) of a corrugated box are:

Kraft liners

Kraft liners are stiff and strong materials made from 70% to 80% chemical pulp fiber from softwood trees (pine, fir, and spruce). Most outer liners use Kraft paper because of their smooth, finished surface, which allows for easy printing. They’re available in brown, white, bleached, mottled or speckled, and birch-faced.

Test liners

Because test liners use partly or 100% recycled instead of virgin (direct from the source) fibers, they’re not as strong as Kraft liners. Suppliers typically use these as inner liners. Test liners also cost lower than Kraft paper.

Semi-chem (pulp and sulfur) and waste-based (recycled) paper grades

These paper types are the most widely used fluting materials due to their high strength.

Box Styles

Here are some of the most widely used styles for cardboard (folded carton) and corrugated carton boxes.

Cardboard (Folded Carton) Packaging

Straight tuck

straight tuck end box

Straight tuck boxes have top and bottom closures attached to the same side of the box. The closures—which typically feature slit locks near their end flaps—fold from front to back in the same direction.

Lock bottom

Lock bottom or 1-2-3 bottom boxes have a tuck top panel and bottom flaps that push into each other to lock. Its more secure bottom makes the packaging ideal for heavier items (wine, large candles, or electronics). The numeric name of the box refers to the three steps needed to assemble it.

Crash bottom

Crash bottom boxes, also known as auto-lock or auto-bottom boxes, have tuck-top closures and pre-glued bottoms, making them the most secure box type for heavy objects. Its base automatically folds and closes, unlike the lock bottom box, which needs manual assembly.

Reverse tuck

reverse tuck end box

A reverse tuck box’s top and bottom closures are on opposing sides of a box so that they fold in opposite directions.

One-piece tuck top

One-piece tuck-top boxes are similar to mailer boxes, only they’re made of paperboard. They have a top opening with tucking tabs that fold into the bottom of the box. You’ll find many baked goods like donuts sold in this box style.

Two-piece (Simplex or Kwikset tray)

A two-piece box consists of a tray and a lid with double-wall structures. They can come with inserts, making them a highly recommended solution for sweets, luxury products, or kits.

Hanger (hang tab) style

hanger box style hang tab

A hanger box is a reverse tuck box with a hanger panel extending from the back, allowing you to hang it on a hook or stand for retail display.

Gable top (handle or carrier box)

gable box top handle or carrier box

Gable top boxes have a crash bottom and a top handle. It’s a popular style for packaging gifts and food.

Pillow style

pillow box style curved shape flap closures

A pillow box has a curved shape with flap closures on the sides that bend in. They can contain lightweight and small products, such as jewelry, hair accessories, soaps, party favors, or event giveaways. 

Corrugated Packaging

Regular slotted container

A regular slotted container box’s top flaps or closures have equal lengths. A gap exists between the inner flaps. However, the outer or lengthwise flaps meet the middle of the box when you fold them in to close.

Center special slotted container

Unlike the regular slotted container, the outer flaps don’t share the same length as the inner flaps, which meet at the center of the box (hence, the name). The “gap-less” closures provide a more level and stable base and top.

Half-slotted container

People often use the half-slotted container for open storage, as it follows the same structure as a regular slotted container except for its top, which has no flaps.

Overlapping slotted container

This box type is like the regular slotted container, but its outer flaps overlap by at least an inch. You can use staples or adhesives for closing securely. This overlap becomes an indispensable feature for boxes with a greater length than width, which creates a wider gap between the inner flaps.

Fully overlapping slotted container

This style is like the regular slotted container, except that the outer flaps’ length is equal to the box’s width and fully overlaps when bent inward to close. The overlapping flaps act as cushioning in case of stacking.

Center special fully overlapping slotted container

This box type combines the features of the center special slotted and the fully overlapping slotted boxes. Its inner flaps meet in the middle—offering a level, “gap-less” base—while the outer flaps overlap.

Telescope box

Telescope boxes have lids that fit snugly by at least two-thirds the depth of their bottom pieces.

Design style container with a cover

This style is like a telescope box, but the lid extends less than two-thirds the depth of the body.

One-piece folder

A one-piece folder is typically one large corrugated sheet that you crease and fold until you get a flat and unbroken base. You can use this packaging for shipping books and printed products.

Auto-lock or 1-2-3 bottom container

Auto-lock boxes in corrugated packaging share the same pattern as cardboard or folded carton boxes. Its four die-cut bottom flaps snap into place, folding inwards over one another and then “lock.”

This table shows you the most popular box styles discussed above at a glance:

Cardboard (Folded Carton) Box Styles

Corrugated Carton Box Styles

1. Straight tuck

2. Reverse tuck

3. Lock bottom (1-2-3 bottom box)

4. Crash bottom (auto-lock bottom/auto bottom)

5. One-piece tuck top

6. Two-piece (Simplex or Kwikset tray)

7. Hanger (hang tab) style

8. Gable top (handle or carrier box)

9. Pillow style

1. Regular slotted container

2. Center special slotted container

3. Half-slotted container

4. Overlapping slotted container

5. Fully overlapping slotted container

6. Center special fully overlapping slotted container

7. Telescope box

8. Design style container with cover

9. One-piece folder

10. Auto-lock or 1-2-3 bottom container

Eco-Conscious Preferences Rising

Eco-Conscious Preferences Rising

Paper packaging scored the highest in the “Trend Tracker Survey 2023,” whose respondents reached over 10,000 people from 16 nations worldwide—including the US, Europe, South Africa, and South America. Participants rated packaging materials (paper/cardboard, metal, plastic, and glass) according to 15 attributes (physical, visual, and environmental features). 

Paper and cardboard received 10 for their compostability (76%), eco-friendliness (55%), and recycling ease (49%). 55% of US-based respondents plan to buy more from companies that stop using plastic for their packaging. Moreover, 47% are considering avoiding stores that don’t actively reduce non-recyclable packaging.

As a result, 75% of the world’s organizations have made “sustainable packaging commitments.” The percentage is higher among consumer goods firms (80%) compared to B2B and industrial companies (66%).

Amid consumer consciousness and robust online sales, industry insiders predict the paper packaging market’s value will hit $3.8 billion by the end of 2023.

Some food for thought: recycled paper makes up over two-thirds of the paper—over 50 million tons—that America uses. Some sources say the amount of paper the US recycles daily can fill boxcars lined up for 15 miles.

Trends in Paper Packaging

Various companies have revised their original box designs to lower their carbon footprint. Discover how businesses are customizing their packaging:

Smaller, lighter box designs

Continental AG, a world leader in automotive parts and tires, has redesigned its timing belt (for vehicle engines) with water pump kits to a smaller size, allowing shippers to transport nearly 70% more boxed kits per pallet.

Meanwhile, German firm Jägermeister has begun using corrugated boxes—replacing its solid board packaging—for shipping its herbal liquor product. 

Grass cardboard

Paper and cardboard factories are turning to grass cardboard fibers from nature reserves to make carton packaging materials. Dried grass pellets compose up to 50% of their mixture that also contains recycled or virgin fibers. Factories using grass can save up to three cubic meters of water per ton of cardboard.

Seed or plantable packaging

Plantable packaging does what its name claims it to be. Users can grow the seeds (such as herbs, lettuce, carrot, chamomile, or wildflowers) embedded in the box—typically made of recycled paper. Pangea Organics, a skin and body product line, and Bloom Everlasting Chocolate are two businesses that have adopted plantable packaging. 

Compostable film for window boxes

Fresh produce brands, such as SoFruPak, have introduced cardboard trays with lids that have compostable cellulose film coating inside. The plastic substitute works well with cutout windows.

“Self-healing” boxes

Packaging providers have begun working on smart packaging concepts featuring a web of sensors that can alert delivery firms about sustained damage, based on how leaves react to external stimuli. The futuristic material can stretch and thicken itself to repair the damaged spot or any tear after unboxing to ensure their reuse.

Current Challenges Faced by Cardboard and Corrugated Box-Making Firms

Despite dynamic strides in paper and carton recycling, packaging companies face the following challenges:

1. Fluctuating raw material prices

The price of raw materials—paperboard types and adhesives— dictate the rate of production cost.

2. Last-minute orders

Suppliers need high-speed machines to fulfill orders for an additional x number of boxes that clients inform them about at the end of the day.

3. Demand for “no-minimum quantity” projects

Some packaging firms allow customers to determine order volumes to sustain their business.

4. Compatibility between older equipment and new materials

Factories must test new materials on their existing machines to ensure they won’t negatively affect performance.

5. Alternative packaging materials

Carton boxes compete with flexible packaging and molded pulp, which can be more lightweight and versatile in size and shape options.

6. Environmental concerns

The majority of the public considers paper-based packaging as more eco-friendly than plastic. However, producing cardboard requires more water than making plastic. Some sectors have also raised the alarm about food getting contaminated by printing inks, coatings, and paper-bleaching chemicals.

Choose a Packaging Manufacturer with Dual Expertise and Capabilities

Choose a Packaging Manufacturer with Dual Expertise and Capabilities

When searching for a shipping solution for your product, box printing companies like Refine Packaging can provide support when you’re deciding on a suitable paper-based box type for your brand.

You can view your options right from our Products page. We also customize packaging based on your existing design. Still don’t have a design? No problem. We have seasoned in-house designers and packaging specialists who can walk you through the creation process. They can help you develop a custom box that will suit your product’s supply chain journey, brand identity, and budget. Contact us today to discuss your cardboard or corrugated carton box idea with our team.

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Subscription Box Packaging Design Essentials You Need to Know https://refinepackaging.com/blog/subscription-box-packaging-design-essentials/ Thu, 06 Jul 2023 17:08:05 +0000 https://refinepackaging.com/?p=4875 The subscription box is an e-commerce marketing technique and distribution method involving the regular delivery of items selected according to a customer’s preferences. Before the subscription model, businesses offered club memberships to introduce their latest offerings without pushing for physical store visits. With subscription boxes, various items from beauty or grooming products and pet food […]

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The subscription box is an e-commerce marketing technique and distribution method involving the regular delivery of items selected according to a customer’s preferences.

Before the subscription model, businesses offered club memberships to introduce their latest offerings without pushing for physical store visits. With subscription boxes, various items from beauty or grooming products and pet food to clothing, books, and “loot crates” for gamers conveniently arrive at one’s doorsteps monthly, quarterly, or other recurring timeframes.

But life is now returning to the “old normal.” In-store shopping is in high gear – with 61% of consumers preferring to shop in person to view or try on the items they’re purchasing – and inflationary costs are rising. Consequently, subscription boxes are no longer the obsession they used to be, but are still widely used. How can your product offerings stay relevant and attract new customers? By understanding this business model’s success drivers and packaging basics, it’s still possible to plan and launch your themed box idea.

Subscription Box Categories

subscription box categories access curation replenishment

The three subscription box categories explain the appeal of this shopping model.

Access

Membership subscriptions boost the idea of being special, as certain items are only exclusive or limited to subscribers. A recent survey showed that being able to “try something new” is the top reason why up to 51% of U.S. shoppers get subscription boxes. Retailers sometimes include their latest offering in their monthly boxes for members to test, which could mean pre-launch access and a chance to purchase earlier than commercial distribution.

Curation

Who wouldn’t want to receive a “mystery gift” every month for the rest of the year? The surprise factor is the idea behind curated subscriptions, which offer something new in every shipment. This option builds up the anticipation to unravel and discover something novel and personalized, making it a wonderful gift idea for friends or oneself.

Replenishment

Also known as the “subscribe and save” category, replenishment subscriptions provide consumers with a fresh supply of their chosen product once it runs out (vitamins, soap, beverages, and so on). Shoppers gain peace of mind knowing they won’t run out of stock of their favorite items. They also skip the hassle of placing a new order because subscriptions are recurring.

Moreover, buyers can also save on costs, as some—if not all—products are on discount as part of the subscription.

Factors to Consider in Choosing Your Subscription Box Packaging

factors for choosing a subscription box package style size extras printing method designer shipping

You can tailor-fit your subscription box to match your brand’s marketing goals and keep your product intact during transit. Here are the factors you must consider when selecting your packaging:

1. Style

You can choose from various box types to ship your product:

  • Folding carton boxes are for single-item, lightweight products.
  • Mailer boxes are heavier and sturdier than paperboard boxes.
  • Shipping boxes made of corrugated cardboard are heavier than mailer boxes. In many cases,  customized shipping boxes are your best option if you’re going for an original look and feel that suits your product protection and budget goals.
  • Rigid boxes for heavy and premium or luxury products.

Choose a type robust enough that it won’t tear under your item’s weight.

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2. Size

You must know what items will go into your subscription box to determine the appropriate size. Take the dimension of your box’s contents: weight, length (side-to-side), width (front-to-back), and depth (top-to-bottom). Also, consider how fragile or durable they are.

A box slightly larger than your product is better than one in which your product barely fits. You can put fillers in the space around your item, particularly for breakable and easily deformed or punctured contents. However, the box shouldn’t be too big that products would jiggle inside.  Furthermore, consider that larger boxes can add to shipping costs.

3. Packaging Extras

People love unboxing. On Instagram, when you search for #unboxing, over 4 million posts will show up. To enhance your subscribers’ unboxing experience, you can choose to enhance the interior of your subscription box with the following:

Inlays 

packaging inserts extras inlays

Inserts provide perfect-fitting holders for your products, reducing the chances of items breaking or getting tossed around during shipment.

Dividers

dividers compartments inside box between products

Create compartments inside your box to improve the presentation of various products, especially to keep several small items of the same kind in separate spaces.

Padding 

Such as bubble wrap, air pillows, and crumpled kraft paper prevent dents and other damage on your item.

Custom Tissue Paper

Acts like a gift wrap that covers your product inside the box.

Custom Stickers, Labels, or Tape

cost effective stickers labels or tape to reduce product tampering

Help heighten brand awareness and can prevent tampering if you use them to seal the lid onto the rest of the box. They’re also a cost-effective decor if you opt for plain packaging.

Custom Sleeves

custom sleeves or belly band packaging

Also known as belly band packaging, custom sleeves serve as 360-degree wrap-around labels for similar items—like a chocolate bar set or egg tray—or boxes, whether plain or printed.

4. Printing Method

The three most common printing methods that packaging service providers currently use are:

  • Flexographic printing: Features printing plates containing your design—one plate for each color. They spin on rotating cylinders and “stamp” or transfer the image onto the packaging material. Most corrugated box projects with simple designs use flexographic printing due to speed and clarity, even on corrugated boxes.
  • Digital printing: Involves machines that can apply the colored or monochrome design directly on the box’s surfaces. Although more highly recommended for smaller orders, some printing providers can offer this service for large-quantity jobs.
  • Lithographic printing: Also known as litho-lamination or offset printing—can be compared to wallpapering. It produces high-resolution designs onto a paper sheet laminated on the packaging box using adhesive. We recommend this method for more intricate designs and photo-quality imagery. Offset printing is also suitable for printing boxes with a metallic finish and Pantone colors.

5. Packaging Designer and Supplier

A designer can help you determine the box structure that can best protect your product from breaking or shifting while at the same time representing your brand and delighting your subscribers. Some packaging suppliers have transit safety (ISTA) certification and offer rigorous box performance testing.

Before deciding to outsource your product box design and printing, be sure to:

  • Determine your budget: This will help set the quantity you can order.
  • Set your timeline: when you need to get your boxes to provide time for packing and shipping.

Meanwhile, examine the following when choosing a packaging supplier:

  • Industry experience
  • Range of services and customization (Can it design, print, and ship the boxes you require?)
  • Reviews about the supplier’s output quality and customer service (If possible, ask and compare samples from your shortlisted candidates.)
  • Response or delivery time
  • Pricing, minimum requirement, and if they can keep up with demand
  • Use of sustainable kraft and eco-friendly box materials
  • Shipping service (warehousing and logistics)

A custom packaging manufacturer such as Refine Packaging can create a unique design, provide prototyping and testing, handle your printing needs, and scale high-quality production as your business grows.

6. Shipping

Handling subscription box deliveries can be time-consuming. Find out your options, including working with a fulfillment center if your orders are mounting and you don’t have enough staff to help you with shipping.

Branding Essentials You Should Know

Branding Essentials typography copy logo colors

Familiarize yourself with the following design elements to help you work better with your subscription box packaging designer:

Typography

Typography refers to the font your brand uses. It should be readable enough to catch your prospect’s and client’s eye. Besides using an attractive font, your tagline should include catchy words that reflect your brand values.

Copy

Copy refers to descriptions, instructions, and other written information you will include in your packaging.

Logo and Colors

It’s logical to use your logo and brand colors to reinforce your business identity. However, you can play around with your color palette. Check if your designer can draft multiple designs featuring variations of your brand colors. Good designers consider your target audience and market trends (including the competitor’s packaging type or style) when crafting and presenting studies for your review and approval.

Other Visuals

You can include photos of the product inside your box and other details such as vector graphics (that retain their smooth look even if you enlarge them) and patterns (lines, curves, shapes) to help manage subscribers’ expectations about the contents.

Negative Space

Negative spaces are the blank or white spaces around and between images. They add sophistication to packaging and can direct people’s gaze to significant elements like your logo or tagline.

Dieline

The dieline is the flat diagram showing all the cut lines and folds of your packaging box.

Subscription Box Packaging Checklist

Here’s a summary of the packaging details to remember from concept design to shipping:

Key Areas

Aspects to Consider

Questions to Ask

Brand identity

Logo, colors, typography, copy, other visuals, printing, packaging material

Does my packaging convey my brand values and voice?

Visual appeal

Box type, size, shape, design, designer’s experience and capabilities

Does the packaging appeal to my target market? 

How does it compare to my competitors’ subscription boxes?

Product protection

Durable packaging material, padding, dividers

Is the packaging sturdy enough to protect my product during transit?

Printing

Technique to use (flexographic, digital, or lithographic), supplier’s pricing, capabilities, and requirements (minimum box volume, availability of preferred packaging material, turnaround time)

What’s the best packaging material and printing technique to use based on my goals and budget? 

How many boxes do I need? How can I save on costs? 

Can my supplier show or send me a sample? 

Can my supplier produce a prototype?

Shipping

Timelines, courier or fulfillment center requirements

How soon can my supplier deliver the boxes? 

How soon can I ship the boxes after packing?

Should I ship the boxes or work with a fulfillment center?

“Share-worthiness”

Box design, packaging, clear printing, personalized message card and other extras, digital influencers following your brand

Is the box easy to open? 

Is the printing quality crisp and smooth, with readable text? 

Does it contain labels, cards, or other printed materials inside that convey personalization?

Examples of Subscription Boxes

The most sought-after subscription boxes are visually appealing and structurally sound. Although the following examples mainly received good reviews for their content, their designs are also worth studying:

Universal Yums

Universal Yums’ subscription box

Universal Yums’ subscription box—a custom end-open mailer box—features a set of various snack packets from a different country each month. The exterior design features blue-colored sweet treats set on a white background, building on the same colors as the Universal Yums logo. The two-toned design provides a good balance to its multi-colored contents, which include a country map and a guidebook about the featured nation’s top destinations, culture, fun trivia, and a local recipe. The box is available in three sizes: Yum Box with five to seven snacks, Yum Yum Box with 10 to 12 snacks, and Super Yum Box with 15 to 18 snacks. Shoppers can subscribe annually or send it as gifts (once or monthly for three, six, or 12 months).

Jot Coffee

Jot Coffee customized box

Only Jot Ultra Coffee’s rabbit logo in gold foil appears outside the box in solid black. Inlays secure the bottles and a silver spoon. Newer subscription boxes contain dividers to separate the bottles and drinking glasses, which are among the welcome gift options for first-time subscribers. 

Unlike Universal Yums, Jot uses two-sided printing, which gives the box a luxurious feel, although it doesn’t use a rigid box. Subscriptions provide 25% savings on its 200-ml bottles of concentrated liquid coffee.

Gardyn

Gardyn boxes for subscriptions

Gardyn claims you don’t need to have a green thumb to succeed at indoor gardening when you sign up for its monthly kit of salad vegetables you can grow using its proprietary hydroponic system. 

The company uses one rigid box to deliver ABS plastic columns, which hold several “yCubes” or pods with seeds and rockwool—”a natural, rock-based growing medium”—inside (packed in their own box), a six-gallon water reservoir that serves as the base, and other accessories. 

A separate narrower rigid box contains poles that provide simulated lighting for the plants. The Gardyn app guides subscribers through their gardening journey with the help of AI assistant Kelby, which monitors the plant’s health using the cameras on the light poles. 

Subscription Box: History and Forecast

The subscription box trend began at the heels of Netflix’s 2007 launch of its streaming service when Harvard Business School fellow grads Katia Beauchamp and Hayley Barna launched Birchbox in 2009. Subscribers received designer beauty products—mostly in miniature size—for a $10 monthly fee. By mid-2010 onwards, more sellers adopted the concept, offering consumers more product-type subscription options. Ipsy and Dollar Shave became Birchbox’s top rivals.

The COVID-19 lockdowns in 2020 boosted the industry as followers of Instagram and YouTube influencers became captive audiences for unboxing videos. Large companies such as Walmart, Target, and Amazon and niche retailers like Wayfair, which hopped on the trend before the pandemic, drew more subscribers as people turned to safe and reliable shipping of home staples and hobby items when stay-at-home orders were in force.

The International Market Analysis Research and Consulting Group’s latest report shows that the global subscription box market was worth $28.1 billion in 2022 and may hit $73.6 billion by 2028. The report adds that the top challenges facing current and incoming players are fierce competition amid market saturation and a lack of long-term agreements with vendors, which could threaten standardization and spike prices.

How to Sustain Your Subscription Box Business

How to Sustain Your Subscription Box Business

High prices are making 60% of Americans abandon the subscription box habit. Thus, you must make your target market feel they’re getting more value for their money by signing up or staying subscribed. Here are some ways you can activate or reignite the addiction for your recurring box:

1. Reward subscribers

You can integrate a loyalty program into your subscription by providing subscribers with access to free merchandise or priority customer support besides early access to new offers and discounts.

2. Collect and analyze feedback

Focus on the first box and what recipients felt upon receiving it. The American Marketing Association advises subscription box providers to combine “concrete” and “emotion”-related questions: “What did you feel when you saw the box’s contents?” (emotional) and “What were your top three thoughts when you tried the products?” (concrete). Avoid seeking extensive comments about their second box. Instead, build up interest for the next box.

3. Offer a preview about the next box without making them lose excitement

You can inform subscribers in advance about a specific product in the upcoming box but not the entire kit. Rotate the product category or any aspect of the box that you’d like to preview every month.

4. Diversify

If you’re not a brand owner but depend on suppliers for your subscription box’s contents, you may consider diversifying your offers just like what leading providers are doing. For instance, Blue Apron has launched one-off party boxes for Thanksgiving and special occasions and an online cookware and wine shop.

5. Keep a tab on trends

Hyper-personalization, higher demand for men’s boxes, and influencer marketing will continue to prevail in the subscription box sector in the short term. Stay abreast with new developments, including smart packaging technology. Examples include QR codes to access digital content describing the product or augmented reality, active (shelf life-extension) packaging, as well as radio frequency identification, and embedded barcodes to prevent tampering and counterfeiting.

Create FOMO with Unforgettable Custom Subscription Boxes

Create FOMO with Unforgettable Custom Subscription Boxes

Consumers can fear missing out on your subscription box with the help of targeted messages and customized packaging. But since the unboxing experience is the main draw of your subscription offer, getting your packaging right becomes the top priority.

Refine Packaging can assist from conceptualization to mass box production. We aim to provide as many options as possible and simplify the process so you can see your idea materialize in the shortest time possible.

Select from our array of custom box industries and products, or let us know your concept so our designers can work with you. We use various printing techniques and offer 2D and 3D mockups of your packaging. Our team can send you a sample so you can verify if the prototype matches your vision.

But don’t just take our word for it—discover how the Refine Packaging process has delivered successful customer stories for 1,000s of satisfied brands and their clientele. Contact us for a free quote today, and our packaging specialist will connect with you shortly.

The post Subscription Box Packaging Design Essentials You Need to Know appeared first on Refine Packaging.

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Designing Custom CBD Packaging Boxes: The Complete Guide https://refinepackaging.com/blog/designing-custom-cbd-packaging-boxes-complete-guide/ Thu, 06 Jul 2023 16:54:21 +0000 https://refinepackaging.com/?p=4872 Still on the fence about whether to start looking for custom CBD packaging boxes to take your CBD brand to the next level? Read on to understand what’s behind the hype and to know where to find custom CBD boxes, so you can build your CBD venture on a strong foundation. Having been given the […]

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Still on the fence about whether to start looking for custom CBD packaging boxes to take your CBD brand to the next level?

Read on to understand what’s behind the hype and to know where to find custom CBD boxes, so you can build your CBD venture on a strong foundation.

Having been given the green light by Congress a few years ago, CBD derived from hemp has been cropping up in a wide range of products. We now see it in food, oils, capsules, skincare, cosmetics, and other consumer products. For enterprising individuals, this presents a potentially lucrative venture with a vast market.

If you’re one of those carving a niche in the CBD sector, there’s one thing you ought to know—the importance of custom CBD boxes. Having high-quality products is already a given, of course. But you’ll need more than that to win consumers. You’d need to have eye-catching packaging that provides accurate product information AND meets legal requirements in your state.

That’s a lot to take in. But don’t fret. This guide will help you navigate the ins and outs and the do’s and don’ts of CBD packaging. It will help you find the packaging solution that screams, “I’m the coolest CBD product on the block!”

What Is CBD?

First things first. Before we delve deeper into carton packaging, let’s go over some CBD basics.

CBD is cannabidiol, a compound naturally found in cannabis and hemp plants. Unlike its psychoactive cousin tetrahydrocannabinol (THC), CBD won’t make you feel high or alter your brain function. Available in different forms, it can be easily incorporated into a wide variety of products, including food supplements, skin care products, edible oils, snacks, and cosmetics.

So what’s the buzz about CBD?

what is CBD cannabidiol definition

CBD’s popularity can be attributed to its purported benefits on health and wellness. A survey on why American adults use CBD shows that about 3 out of 5 find it helpful in reducing stress, relieving pain, and improving sleep quality. This may come as a surprise, but 1 out of 2 respondents indicated that a doctor suggested CBD as a form of medical intervention and/or treatment. Far from common belief, only 35% use CBD for fun or recreational purposes.

In the beauty industry, the most popular benefit of CBD is reducing inflammation. This is among the main reasons US shoppers buy CBD skincare products. Beyond beauty, CBD has shown promise in reducing seizure episodes in people with epilepsy. In fact, the FDA has approved the use of CBD-based Epidiolex to treat rare and severe forms of epilepsy. This prescription contains a purified form of cannabidiol from hemp and has been deemed safe for use in some seizure disorders.

WHO also gives the green light on hemp-based CBD, saying that the compound shows no potential for abuse or dependence. However, there are still no conclusive findings on the benefits that CBD brings and the effects of its sustained use. More research has to be done to uncover the true effects of this compound. There have been reports of potential side effects of CBD, including liver damage, drug interactions, gastrointestinal problems, male reproductive toxicity, and mood changes. Ingestible CBD products may also increase the risk of sedation and drowsiness when used with alcohol or other drugs.

Legal Matters: Do’s and Don’ts in CBD Packaging

Let’s get one more thing out of the way—the legal complexities of selling and packaging CBD products. When the Agriculture Improvement Act was signed into law in 2018, hemp (Cannabis sativa L.) and its derivatives and extracts were removed from the list of controlled substances. However, CBD products are to be regulated by the FDA and must still comply with regulations, including a cap of 0.3 percent THC on dry weight.

Except for Epidiolex, the FDA has not approved the marketing of CBD as a treatment for any disease or condition. CBD products are also excluded from the list of dietary supplements. However, there are some states that remove restrictions on the medical and health use of cannabis within their jurisdiction. You may want to hold off jumping in excitement though. While some states have legalized the use and sale of CBD products, some have not. There are also some states that prohibit their sale in interstate commerce. That is a bit of a buzzkill, but it’s something you should comply with as a CBD seller.

Because the laws and regulations vary from state to state, you really need to do your homework to know which ones to comply with depending on where you’re located and the areas you cater to. Now, to help you avoid legal ramifications, here are some do’s and don’ts when it comes to CBD packaging.

Do’s:

  • Make it crystal clear what form of CBD is in your products. Is it oil, extract, or some fancy concoction? Have this information readable on the product packaging.
  • Include the amount or percentage of CBD and/or THC in your product. Follow state regulations and keep the THC under 0.3%.
  • Display all essential information clearly. Don’t make your customers wonder what’s inside your products. Include a list of ingredients in your packaging.

Don’ts:

  • Don’t make unverified claims or market your CBD product as a miracle cure that can treat and prevent ailments. This is a dangerous practice that can hinder proper and timely medical care.
  • Don’t market or label your CBD product as a dietary supplement or food product. Go over FDA regulations and local state guidelines for CBD labeling requirements.
  • Don’t mislead consumers with small print. Minimalism is not ideal when designing custom labels for CBD products. You’d want to make sure all information is displayed clearly and readable.

Phew! That was a lot to digest. Now that we’ve shed some light on legal matters, we’re ready to dive into the exciting world of CBD packaging.

Choosing the Right Packaging Type for CBD Products

With CBD sales growing from 0.5 billion to 1.8 billion in just four years, the CBD market is becoming increasingly competitive. More businesses are likely to capitalize on the increased demand, spurring a highly competitive market.

To stand out, having good-quality products isn’t always enough. You must capture consumer attention and pique interest in your products. How do you do that? Through awesome packaging. 72% of Americans state that packaging typically influences whether they buy an item.

Let’s explore some packaging types that can elevate your CBD products and make them shine on the shelves and on online platforms.

1. CBD Boxes

custom CBD boxes for tinctures oils creams balms edibles

A CBD box offers versatility and customization options, making it suitable for a wide range of CBD products. Whether you’re packaging CBD oils, tinctures, creams, balms, or even CBD-infused edibles like chocolates or granola bars, a CBD box can be tailored to accommodate various product sizes and shapes. Look for features like protective dust flaps, a self-locking design, and durable construction to ensure your products stay secure and protected.

Shop Popular Products

2. Paper Bags

Paper bags are an economical and eco-friendly packaging option that works well for CBD products like loose-leaf teas, dried herbs, or pre-rolled CBD joints. In a survey, more than 65% consider paper packaging as more appealing than other materials. Paper bags are ideal for customers who appreciate a more natural and minimalist aesthetic. You can also incorporate your brand colors by opting for colored paper packaging with customized designs to make your products stand out. The downside to this type of packaging is that it may not always be that durable for shipping your products.

3. Fabric Wraps

Fabric wraps add a touch of elegance and sophistication to CBD beauty products. An alternative for cosmetic packaging design, they’re perfect for packaging CBD-infused skincare items like face masks, bath bombs, or body lotions. Consider using a loosely woven sack or silk fabric that not only protects the product but also enhances the overall presentation.

4. Display Boxes

display box for CBD product

Display boxes are designed to catch the eye of potential customers and create an attractive presentation on the shelves. They’re suitable for showcasing CBD products like CBD-infused beverages, vape cartridges, or CBD topicals. CBD display boxes help your products stand out among the competition and create a visual impact that drives consumer interest. These can get your CBD products off the shelves and into consumer homes.

5. Corrugated Boxes

When it comes to sturdiness and protection, corrugated packaging is ideal for CBD products that require extra durability during shipping. They’re well-suited for CBD oils, glass bottles, or any fragile items that need to be securely packaged. Corrugated boxes offer excellent cushioning and protection against impact to ensure your products arrive in perfect condition. Plus, they have a high 91.4% recycling rate in the United States, helping protect the earth as well.

6. Gift Boxes

 If you want to create a memorable unboxing experience and add a touch of luxury to your CBD products, have some custom gift boxes made just for your brand. They’re ideal for CBD gift sets, premium CBD oils, or high-end CBD skincare products. By incorporating customized designs and premium finishes, gift boxes elevate the perceived value of your products.

7. Drawstring Bags

Drawstring bags provide a unique and reusable packaging option for various CBD products. They’re well-suited for CBD-infused bath salts, loose-leaf teas, or small CBD accessories like vape pens or CBD-infused lip balms. The eco-friendly nature of drawstring bags aligns with sustainability-conscious consumers.

8. Kraft Paper Tubes

If you’re packaging edible CBD products, such as CBD gummies, chocolate truffles, or protein bars, a kraft paper tube is an excellent choice. Kraft paper tubes often have a food-safe lining to keep your products fresh and maintain their quality. They can also be used to prevent oil vials or delicate CBD-infused products from being damaged during shipping.

9. Tincture Boxes

branded tincture boxes for CBD

Tinctures require sensitive packaging due to temperature and weather considerations. CBD tincture boxes are specifically designed to provide better protection for these delicate products. They’re ideal for packaging CBD tincture bottles, as they ensure that the integrity and potency of the product are maintained.

10. Stand-Up Pouches

Stand-up pouches come with flat bottoms and tear notches for easy opening. They’re usually composed of multiple layers of different materials such as polyester (PET), polypropylene (PP), polyethylene (PE), aluminum foil, or metalized films. The food-grade inner layer keeps food products safe, while the foil seal keeps moisture out to maintain freshness. This type of packaging is great not only for snacks, candies, and cookies but also for non-edible products like bath salts.

These packaging types are just a few suggestions. The suitability of each option varies depending on your specific CBD products and target audience. Consider these recommendations as a starting point, and explore customization options to create packaging that aligns with your brand identity and captivates consumers.

Enhancing Your CBD Packaging with Bespoke Accessories

Bedazzle your packaging to dazzle your customers. Enhance your product’s appeal and boost its value with packaging accessories that elevate its overall presentation and appeal. Here are some packaging add-ons you’d want to have:

1. Custom Coated Labels

Add a personal touch to your CBD packaging with custom coated labels. Design your labels with your logo, brand colors, and unique design elements that match your brand identity. These not only enhance the visual appeal of your packaging but also help improve brand recall and loyalty.

2. Custom Stickers

custom stickers

Just starting out and only have a limited budget for customized CBD boxes? Custom stickers are the way to go! Designing and printing your own custom stickers is a cost-effective way to add branding elements and important details without the need for extensive printing or packaging customization. If you can, invest a bit in professional design and printing services. Use the custom stickers on stock packaging boxes and jars or on the products themselves.

3. Custom Roll Labels

If you have multiple CBD product variations or sizes, custom roll labels offer convenience and flexibility. They come in the form of continuous rolls that allow for easy application using label dispensers or applicators. Custom roll labels can be printed with vibrant colors, high-resolution graphics, and precise product information. They’re a cost-effective option for labeling different CBD products within your product line.

4. Tissue Paper

Tissue paper and custom packaging inserts add more oomph to your CBD packaging and make the unboxing experience more exciting. They can be used to wrap individual products or line the inside of boxes to provide an extra layer of protection. Tissue paper comes in various colors, patterns, and textures so you can choose which ones align with your brand identity.

5. Branded Ribbons or Twine

Adding a branded ribbon or twine to your CBD packaging can instantly elevate its visual appeal. These accessories can be used to tie boxes, secure tissue paper, or create decorative accents. Branded ribbons or twine can also feature your logo, brand name, or tagline. These create a cohesive and polished look for your packaging.

The Benefits of Custom CBD Packaging Boxes

Benefits of Custom CBD Packaging Boxes

Customized CBD boxes come with additional costs, but they’re well worth the investment. Custom CBD boxes offer numerous benefits beyond basic packaging functionality. They play a vital role in conveying your brand’s values, creating a memorable customer experience, and positioning your CBD products as trustworthy and desirable choices in a competitive market.

  1. The PRO Vibe. Custom CBD boxes and mailer boxes instantly give your products a professional makeover. They scream, “Hey, we mean business!” With their sleek and polished appearance, these boxes elevate your brand’s credibility and build trust with customers.
  2. The Wow Factor. Custom packaging turns your CBD products into showstoppers. Captivating designs and attention-grabbing aesthetics create a wow factor that turns heads and sparks curiosity. These make your products stand out on store shelves and in online marketplaces.
  3. Brand Magic. Custom CBD boxes provide an excellent opportunity to showcase your brand’s logo, colors, and other elements. It’s like having a mini billboard for your brand anywhere your products are. This reinforces brand awareness and recognition.
  4. Information Galore. Information is crucial today. Customers want to know what they’re getting, and custom CBD boxes have got you covered. You can include all the important details like ingredients, usage instructions, and any necessary warnings. No more guessing games for your customers—they’ll be well-informed and ready to enjoy your CBD creations.
  5. Versatile Branding Opportunities. Customizable CBD boxes provide versatile branding opportunities that can extend beyond the packaging itself. You can create a cohesive brand experience by incorporating additional branding elements, such as branded inserts, stickers, or promotional materials inside the box.
  6. Fort Knox for Your Products. Your precious CBD products deserve top-notch protection, and custom packaging delivers just that. One consumer survey shows that 65% of product returns are due to damaged items. Well, you wouldn’t want to be part of that statistic, do you? These boxes are tailor-made to keep your items safe and sound during their journey from production to the customer’s hands. It’s like a cozy home for your CBD wonders!
  7. Crush Shipping Costs, Not Your Products. Custom shipping boxes can be tailored to fit your products perfectly to minimize wasted space. This means lighter shipments and lower shipping costs. It’s a win-win for your bottom line and the environment.
  8. Fast Fame. Want to get noticed in the blink of an eye? Custom CBD boxes are your ticket to quick recognition. With their alluring designs and unmistakable branding, you’ll become the talk of the town. Watch your brand soar to new heights as customers eagerly seek out your products.
  9. Sustainability Champion. Custom CBD boxes can be designed with eco-friendly materials and practices in mind. By opting for sustainable packaging options, such as recycled materials or biodegradable alternatives, you demonstrate your commitment to the environment. This appeals to the increasing number of environmentally conscious consumers who prioritize sustainable choices. By choosing custom CBD boxes, you can be a sustainability champion and contribute to a greener future.

Designing Your Custom CBD Packaging

Designing Your Custom CBD Packaging

Designing your custom CBD packaging is a crucial step in creating a captivating and functional packaging solution for your CBD products. By carefully considering various factors, you can design product packaging that not only protects your delicate CBD items but also attracts attention and communicates essential information to your customers.

Are you ready to design your own CBD packaging? Here are some tips to help you craft CBD boxes that are perfect for your brand.

  • Choose high-quality materials that are most appropriate for your product types.  Selecting high-quality retail packaging materials is important for both the durability and visual appeal of your custom CBD boxes. Opt for materials such as sturdy cardstock, eco-friendly kraft paper, or cushioning corrugated board depending on the weight and nature of your products. The right material will ensure your packaging stands up to the demands of shipping and handling.

 

Cardstock

Kraft Paper

Corrugated Board

Bux Board

Pros

  • Perfect for small and lightweight items
  • Thick and durable material
  • Versatile design
  • Easy customization

 

  • Great option for the eco-friendly brand and consumer
  • Natural aesthetic appeal
  • Versatile design
  • Easy customization

 

  • Excellent for extra cushioning and support
  • Sturdy material
  • Good support for delicate items
  • Withstands handling and shipping
  • Suitable for fragile and breakable items
  • Multiple layers for superior cushioning
  • Withstands handling and shipping
  • Tear- and burst-free

Cons

Not ideal for heavy items

Requires protection during shipping

Bulkier and heavier than stock or kraft

Typically more expensive than other materials

 

  • Make your CBD packaging visually appealing and eye-catching to grab customers’ attention. Incorporate exciting colors, state-of-the-art designs, and printing techniques that align with your brand identity. Use product-related and conceptual art to help customers understand the purpose and uniqueness of your CBD products. Aesthetically pleasing boxes will attract new customers and encourage them to explore your offerings.
  • Choose CBD boxes that are easy to open and close. Convenience is key when it comes to packaging design. Keep your customers happy by making sure that your CBD boxes are easy to open and close without any hassle. Customers appreciate packaging that’s user-friendly and doesn’t require excessive effort or tools to access the products they’ve purchased.
  • Make your CBD packaging functional beyond its primary role. Design boxes that can serve as storage containers for your customers even after they’ve opened the package. By offering convenient storage options, you provide added value to your customers and increase the likelihood of repeat purchases.
  • Let your custom CBD packaging showcase your drive for sustainability. A McKinsey survey reveals that while 75% of businesses have committed to the use of sustainable packaging, fewer than 30% actually do so or meet requirements. Stand out from them by making it clear in your custom packaging that you’re holding true to your commitment to sustainability.

When it comes to printing information on your CBD packaging boxes, consider the following details:

  • Brand Name. Print your brand name prominently on the packaging to enhance brand awareness and recognition.
  • Product Details. Clearly indicate the purpose of your CBD products on the packaging to help customers understand their usage and benefits. Include important details, such as manufacturing date, expiration date, batch codes, or any other relevant details that inform customers about the product. Be mindful of federal and state regulations on CBD product information.
  • Product Ingredients. Display the list of product ingredients to assure customers of the authenticity and quality of your CBD items. We reiterate the need to clearly state the form and percentage or amount of CBD and THC in your products.
  • Product Weight. Specify the weight or volume of the CBD product excluding the container weight. Make sure the measurements are accurate to ensure customer satisfaction and earn trust.
  • Cautions on Product Use. Provide necessary cautionary statements and warnings to ensure product safety and inform customers about potential risks or contraindications.

Frequently Asked Questions for CBD Boxes

Frequently Asked Questions for CBD Boxes

What are CBD packaging boxes?

CBD packaging boxes are specially designed containers used to package and protect CBD products. They come in various shapes, sizes, and materials to ensure the safe storage and transportation of CBD items. They can also be customized to align with your brand’s identity and product requirements.

Why is packaging important for CBD products?

Packaging plays a crucial role in the CBD industry. It protects the products from damage, ensures product freshness, provides essential product information to customers, enhances brand recognition, and helps products stand out in a competitive market.

What materials are commonly used for CBD packaging boxes?

Common materials used for CBD packaging boxes include cardstock, kraft paper, corrugated board, and bux board. Each material offers different levels of durability, strength, and aesthetic appeal. Brands can choose the most suitable option for their specific products and needs.

Are there any regulations or guidelines for CBD packaging?

Yes, there are federal and state regulations on the use of CBD packaging. However, these vary depending on the state or region. Most states have specific guidelines on labeling, product information, and packaging material. To make sure that your CBD packaging is compliant, stay informed about local and national regulations relevant to the use and sale of CBD products.

How can I make my CBD packaging sustainable?

Use recyclable, biodegradable, and other eco-friendly materials that are ethically and sustainably sourced. You can also use water-based inks for printing and opt for minimalistic designs that use as few materials as possible. Strive to make your carbon footprint as small as possible for CBD packaging that’s truly sustainable. To inspire individuals and other brands to be more environmentally conscious, you can also incorporate a sustainability message. Taking these steps can help you win the hearts of the estimated 69% of consumers who prefer businesses that use eco-friendly packaging.

Ready, Set, Package! Discover Where to Find the Best Source for CBD Packaging Boxes

Discover Where to Find the Best Source for CBD Packaging Boxes

So you’re ready to take your CBD packaging game to the next level? Great choice! Now, let’s talk about how and where to get the best CBD packaging that will make your brand shine like a supernova.

The first step is to find a packaging company that knows its stuff when it comes to customization. Look for a company that specializes in custom packaging, but also offers stock packaging options. Why? Because you want the freedom to unleash your creativity with custom designs, but also have some pre-designed options readily available for those times when you need packaging in a pinch.

That’s where Refine Packaging comes into the picture. We’ve got your back when it comes to customizable CBD packaging boxes that meet your needs. Lightweight? Check. High-quality? Double check. The best part? We offer free design services that’ll give you professional-looking CBD packaging boxes and accessories. With our fast turnaround time, you’d have your custom CBD boxes right when you need them.

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Fragile Goods? How to Safely Ship Products (And Reduce Return Fraud) https://refinepackaging.com/blog/how-to-safely-ship-products/ Thu, 06 Jul 2023 16:26:24 +0000 https://refinepackaging.com/?p=4848 With return fraud cases rising, businesses are putting more effort into packaging fragile items safely. Return fraud is when a buyer claims to receive a defective product even if said product is in good condition. This involves them swapping the new purchase with the merchandise they bought earlier, which has since become damaged or stopped […]

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With return fraud cases rising, businesses are putting more effort into packaging fragile items safely. Return fraud is when a buyer claims to receive a defective product even if said product is in good condition. This involves them swapping the new purchase with the merchandise they bought earlier, which has since become damaged or stopped functioning. In 2022, more than one in 10 requests for returns were actually return fraud cases.

Nevertheless, there may be times when unquestionable damage occurs during shipping or when your products leave the warehouse. In fact, one out of 10 packages in the US arrive damaged at consumers’ doorsteps. Although some incidents may result from your courier or fulfillment partner’s negligence, you’re still responsible for retrieving the product and issuing a replacement or refund.

Yes, returns are inevitable. But you can take steps to prevent legitimate and fraudulent cases from hurting your bottom line. This article discusses how you can ensure the safe delivery of your fragile products.

Fragile Goods Defined

Fragility can mean different things to different sellers. But in general, fragile items require extra care and attention when shipping. These goods may be breakable such as glass, crystal, and ceramic. They also include objects with many curves, small delicate pieces that can bend or come off, and parts that can sustain scratches, tears, or dents when not packed well. Examples include electronic gadgets, musical instruments, artwork, furniture, and plants. Notebooks with wire binders, leather items that can be scuffed, and books with high-gloss covers that can have scratches can also be counted as fragile.                                                                

Common Causes of Shipping Damage

A study showed that 81% of ecommerce returns are due to product damage. Let’s look at all the factors that can cause damage to your fragile items, from inadequate or improper packing to external elements.

Improper packaging

Oversized box

improper packaging oversized box

Your products can bounce up and down or shift from side to side during land travel if your box is too big for your item. Your item’s body or edges may crush against each other or other packages if the box is too spacious and doesn’t contain enough infill that suits the product’s fragility, size, and quantity.

Weak material

Your box should be thick enough that it won’t collapse under your product’s weight. The packaging should stay intact throughout its journey to your customer. Lower-quality material can put your item at higher risk if your padding is already skimpy.

Absence of labels

Labels saying “Fragile,” “Hazardous,” or “Perishable” help alert delivery handlers about the nature of your package and how they should handle it.

Rough handling

Your package will go through several warehousing and shipping staff hands before reaching its destination. They may not always gingerly handle boxes or position them securely in their vehicles the way you expect them despite the labels you put on them.

Improper storage

Items containing food and perishable goods may rot or change in quality if you fail to keep them in temperature-controlled, infestation-free storage.

Climate and bad weather

Besides varied weather from state to state, we live in a time of sudden environmental changes. Climate and durability testing your packaging will be a good idea if you have a temperature-sensitive, breakable product.

Poor transit route choice

Like bad weather, choosing high-traffic routes for ground shipping may delay your delivery. Ask your fulfillment center about your options to address this concern.

Theft and tampering

Choose tamper-proof packaging and apply for insurance to ship high-value products safely. 

6 Steps to Ship Fragile Items Safely

1. Choose a box based on your item’s size and weight

We can borrow UPS Guidelines for packaging fragile goods: provide at least two inches of space between the box’s walls and the item inside. The right-sized box should also support your product’s weight and fit the necessary cushioning material.

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Heavy-duty materials may cost more, but consider the additional expense you’ll spend for possible return or replacement if you use a lower-priced but thinner and flimsier packaging that tears or deforms by just the touch of sweaty hands.

High-value items may require double-boxing (package within a package) for extra protection. This technique can also apply to large products—you can disassemble the parts and pack each into smaller boxes to spread the weight evenly in a larger box. However, this will naturally increase your shipping costs.

2. Wrap the item and surround it with infill

Wrap the item and surround it with infill

Wrap each product with paper and seal with Scotch tape followed by bubble wrap, ensuring you cover all the parts. Use packing tape to secure your plastic wrapping. Think twice before adding a second bubble layer, as it might make unboxing harder. It might be better to wrap your product in foam first instead of paper. If you’re shipping several items in a box, wrap them separately.

Fill the base of your box with crinkle paper, packing nuts, or other internal packaging before placing your product in the center. Then pour more infill around the item to restrict movement. Add corrugated inserts or craft paper on the box walls to make them sturdier. Give your box a slight shake to check if your item or items don’t shift. Pour a final infill layer—just enough to close the top flaps shut without a bulge.

Package Filler Type

Examples

Uses

Paper

Kraft paper

Thicker variants for heavier fragile items and thin variants to cushion lighter items

Paper 

Tissue paper

– Dust protection for shoes, clothing, and plastic

– Base layer before applying Kraft paper wrap on soap bars, candles, glassware, jewelry, and items that easily scuff

– Can carry logo and branding elements

Paper

Crinkle paper

Product presentation

Paper

Custom carton inserts

For blocking (prevents side-to-side movement) fragile items of various materials, from glass to heavy plastic

Plastic

Bubble packaging (paper bubble wraps, perforated and non-perforated bubble wraps/rolls, bubble bags with self-sealing closures)

Impact and vibration protection for uniquely shaped items (The larger and thicker the bubbles, the higher protection your item gets.)

Plastic

Air pillows/ air bags (requires inflating machine)

For blocking and vibration protection

Plastic

Stretch wrap films

Dirt, moisture, and debris protection for furniture, appliances, and other heavy items

Fiber

Molded fiber packaging

– For wines and beverages

– Rigid construction allows for multi-layering

Foam

(being phased out in some U.S. states)

Foam rolls or sheets

– Anti-static material for electronics

– Scratch and shock protection for dinnerware or artwork and photos (with or without framing)

Foam

(being phased out in some U.S. states)

Foam packing blocks

For blocking, bracing (prevents up-and-down movement), and crush protection for appliances and equipment

Foam

(being phased out in some U.S. states)

 

Packing peanuts/packing popcorn

 

For cushioning large, irregularly shaped voids and conforms better to an item compared to crinkled paper

Note: Now available in a biodegradable version, made with starch. Meanwhile, polystyrene packing peanuts aren’t recyclable and can be messy during unboxing

You can follow the packing tips below for each fragile item category.

Ceramics and glassware

ceramics and glassware fragile shipping method

  • Use thick packing paper or bubble wrap to wrap products individually. The bubbles should face inward to maximize cushioning.
  • For cups and vases, fill the inside with crumpled paper or small bubble wrap pieces to prevent them from cracking from within.
  • Stack plates vertically, not on their sides or edges. Put packing paper or bubble wrap between each individually wrapped plate and place them in a sturdy box.

Mirrors and artwork

  • Use a box slightly bigger than your wrapped item to give room for cushioning material.
  • For large artworks and mirrors, create a custom-sized hardboard or plywood cover to place over the front of the item for puncture and pressure protection.
  • Attach cardboard or foam corner protectors to keep vulnerable portions from dents or scratches.
  • Place the item in the center of the box to reduce direct contact from its edges, which are prone to external impact.
  • Slide a framed mirror or artwork into its box vertically, the same way you would put a book on a shelf.
  • For shipments with several pieces inside, always position the heaviest item at the bottom and the more delicate or lighter products on top to prevent damage from compression and distribute weight evenly.

Electronics

electronic product packaging how to safely ship

  • Use the original packaging of the electronic product as much as possible—they’re designed to protect the item while in transit. If that’s unavailable, choose anti-static bubble wrap or bags when packing sensitive electronic components (like circuit boards and computer parts) to protect items from damage due to static electricity.
  • Attach corner protectors or foam inserts for added support to gaming consoles, monitors, and other oddly shaped electronics.
  • Wrap loose accessories and cables individually before placing them in a separate box or bag. Doing so prevents them from scratching or damaging the main product.
  • Remove batteries from gadgets to prevent the possibility of leaks and damage.

3. Seal the box well and place safety markers

Seal the box well and place safety markers

Once you close the box, tape it securely—several times if necessary. Couriers recommend the H-taping method. Before filling the box base with padding, fold down the bottom flaps—the smaller flaps go in first before the larger flaps—and tape down the middle of the box. 

For square boxes, fold two opposing flaps in, then the remaining two. Leave an overhang of tape on each end so the tape’s edge sticks to the side of the box for a secure seal. Apply pressure to ensure the tape adheres to the box.

Next, tape the opposite edges to form the letter H. Apply half of the tape on top of the box and the other half on the side. Repeat this method to seal the top of the box once you’ve put your products and fillers inside.

Apply “fragile” labels or stickers and other markings or instructions on how to store the package.

4. Add impact detectors or shock and tilt sensors

These tamper-proof detectors or sensors heighten awareness for handlers to keep boxes upright. These visual reminders typically turn red after tilting or excessive impact. 

Such sensor labels force couriers to be careful because the red marking becomes permanent, indicating mishandling. Due to their high price, these sensors are only advisable for highly delicate products.

5. Get shipping insurance

Couriers and third-party insurance providers offer shipping insurance. This fee covers damages or losses during your package’s transit.

Shipping or freight insurance differs from liability coverage, which covers only a specific dollar amount for every pound of your package’s weight. Coverage also varies among couriers and depends on your product’s commodity type and size.

In liability coverage, you must file a claim proving the carrier’s negligence and wait for processing, which can take several months. Under liability limits, the shipping firm can’t be responsible for damage or loss due to the shipper’s improper packaging, natural disaster or bad weather, government action, such as road closures, trade embargoes, or quarantines, and war.

When the carrier accepts your claim, it won’t pay for the item’s retail selling price—only the manufacturing cost or whatever its policy states.

Meanwhile, insurance providers will only ask you to declare that damage or loss occurred but won’t require you to supply proof of negligence. It’s more costly, but you can receive payment for claims within 30 days.

6.   Keep your return policy updated

Verify if the information about returning broken or damaged products is still accurate. Confirm whether you’ll apply your terms during the holidays or other events.

To prevent return fraud or abuse, ensure your policy requires the following:

  • Duration: Number of days for filing returns.
  • Set a limit for the return window: This will range based on the type of product, but is typically 30 days.
  • Proof of purchase: Maintain paper receipts, confirmation codes, and emails to ensure claims aren’t for stolen goods. 
  • Proof of damage: Your policy can also include submitting videos or images for proof of damage.
  • Original packaging: Unique boxes can help to deter claims from “wardrobers” who return purchases after using them, as well as swappers.
  • Valid ID: Including a photo that matches the buyer’s name to verify identity
  • Quality assurance check: You can arrange for the shipping provider to perform a quality check at your customer’s doorstep on your behalf. Let your policy state that you will refuse returns that fail your parameters (incorrect product, used appearance, lack of supporting documents, such as tags, labels, and others).
  • Penalties: If the number of fraudulent returns has become unmanageable, require customers to shoulder the costs of returns. You can also include a clause in your policy that your business “reserves the right to limit returns or exchanges in all instances.”

Another way to reduce returns is to provide sizing guides, 360-degree product views, access to customer reviews, and other content to help consumers grasp the look and feel of products better.

Moreover, keep track of feedback. Discover common complaints so you can make necessary adjustments to your product or offer.

How Top Couriers Treat Fragile Items

How Top Couriers Treat Fragile Items

UPS

UPS charges $10.85 per package for “additional handling” or special handling of packages weighing over 70 pounds or any package if its longest side exceeds 48 inches and its second-longest is over 30 inches. The company also offers boxes and packaging services through The UPS Store.

UPS recommends limiting breakable contents per box to six to nine items, each weighing five pounds or less. It also advises shippers to stick a shipping label inside the parcel and outside the box.

FedEx

FedEx Express Package and Ground Services apply surcharges for large packages (the longest and second-longest sides are similar to UPS) weighing over 50 pounds for local shipment and over 70 pounds for overseas delivery. The rate depends on the company’s zoning system.

FedEx’s packing guide for fragile items suggests double-boxing sensitive products with three-inch padding inside and around a smaller box. Moreover, it offers cold shipping solutions for a fee.

USPS

In 2022, USPS stopped offering its “Label 875” option for special handling of fragile shipments, saying customers must pack carefully and purchase insurance. America’s national postal office offers up to $100 worth of insurance for Priority Mail and Priority Mail Express.

3 Ways to Test Your Packaging’s Performance

Packaging testing ensures that your product will be in good condition when it reaches your customer. Various tests are available to help you determine if your cushioning material and boxes can keep your product free from damage and degradation while on the way to its destination. Here are some ways to test your box’s durability:

1. Send a few products to people you trust

Are you just starting your business? Try shipping your products to relatives and friends. Then ask the recipients to send you images of the shipped item to help you see their condition.

2. Perform an improvised drop test

Pack your item the way you plan to do it for actual shipping. Then do any of the following: push it to the table’s edge until it drops. Or toss it in the air and let it fall to the ground. Put a heavy box or two on top of it. Then open your package to see whether or not your item sustained damage.

3. Bring it to a certified testing center

Although more costly, testing your materials at International Safe Transit Association (ISTA)-certified labs can give you peace of mind about your box and internal packaging choice. 

These facilities conduct drop, vibration, and compression tests to simulate different situations like products falling off a shelf or traveling on a bumpy road.

Impact of Damaged Goods on Business

Impact of Damaged Goods on Business returns losses bad reviews

Reexamining your packaging strategy for fragile items can help you avoid the following consequences when customers receive damaged products:

Returns

Goods returned to American online retailers reached $212 billion or 16% of the $1.29 trillion the sector earned in 2022. The highest expenses reportedly came from warehouse and equipment charges.

Losses

The cost involved in managing product returns could reach up to 17% of the item’s prime cost or all the expenses that go into producing it, including materials and labor. Other expenses include storage and disposal costs or repair fees for cosmetic damage. This means you get a lower profit from the repaired product.

You also risk losing future business because the shopper may fear receiving another damaged product if they order from you again. 91% of customers go to other brands after one bad experience. In some serious cases—for example, damaged items that cause fire or physical harm—shoppers might file a lawsuit against your company.

Moreover, staff can lose productivity from attending to tracking return orders, repackaging, and shipping replacements.

Bad reviews

Feedback about damaged products posted on your website, official social channels, or review sites mars your credibility.

Detecting Fraud

While merchants and resellers must accept returns as a business reality, you can take the following steps to detect perpetrators of returns abuse and fraud:

1. Review your customer records

Practice thorough record-keeping and regularly audit your data to determine “serial returners.” Create a blocklist to decline returns from these shoppers. Anti-fraud protection software can do this for you automatically.

You may also opt to manually approve orders from suspicious buyers. Another alternative is to end cash refunds and instead offer like-for-like swaps.

2. Train employees to enforce your policy and spot fraud

Set and post guidelines on spotting red flags and how to respond to suspicious behavior. Make them ask the returner, “What didn’t you like about the product?” Fraudsters will give lame excuses for this question.

Or rehearse staff on how to handle tricky situations, such as clients who turn irate over a lost receipt. Also, keep employees updated about scams like gift card tampering. 

Promote Product Safety and Client Satisfaction

Promote Product Safety and Client Satisfaction

If your business involves delicate items, packing your fragile product with the appropriate material is the first step toward customer satisfaction and revenue growth.

Refine Packaging has a wide array of boxes for every industry. At the same time, our team can answer any questions you may have while we work with you to design a customized box for your brand. Contact us today to discuss the packaging solution that will give your fragile goods a winning edge.

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